Rice straw is waste material from agriculture as a renewable biomass resource, but the black liquor produced by straw pulping causes serious pollution problems. The twin-screw pulping machine was designed by Solidworks software and the straw breakage model was created by the Discrete Element Method (DEM). The model of straw particles breakage process in the Twin-screw pulping machine was built by the Tavares model. The simulation results showed that the highest number of broken straw particles was achieved when the twin-screw spiral casing combination was negative-positive-negative-positive and the tooth groove angle arrangement of the negative spiral casing was 45°−30°−15°. The multi-factor simulation showed that the order of influence of each factor on the pulp yield was screw speed > straw moisture content > tooth groove angle. The Box-Behnken experiment showed that when screw speed was 550 r/min, tooth groove angle was 30°, straw moisture content was 65% and pulping yield achieved up to 92.5%. Twin-screw pulping performance verification experiments were conducted, and the results from the experimental measurements and simulation data from the model showed good agreement.
This paper elaborates on a digital simulation study on supernormal particle flow used to investigate and analyze the process of picking up jujube branches, which was a meaningful attempt to search for accurate and effective advanced numerical analogy methods in the agricultural field. In this paper, the meshless technology based on the element-free Galerkin method was used for the first time to present the effects of particle size, particle number and particle acting force on the movement of irregular particles, and the influence of the gear rotation speed, the feeding amount, and the jujube branch size on the movement behavior as well as the picking rate. It can describe not only the particles’ dynamic movement in the process of picking up jujube twigs, such as feeding, collision, throwing and rolling, but also the effect of the quality and shape caused by the particle size, which in turn affects the surface force of particles and interparticle acting force, thereby affecting the weight function in the analytical solution, the total feeding amount and the effect of the acting force resulting from the particles’ contact, roll and collision caused by gear rotation. The findings reveal that the digital simulation, based on the meshless Galerkin technology and Rocky software, is effective in dealing with issues related to supernormal particle flow. By eliminating the influence of geometric shapes on calculations, the method boasts an effective solution to the movement problems of irregularly shaped particles, which would be further applied in the agriculture field.
To solve the problem of difficult hazelnut harvesting in mountainous areas of Liaoning, China, a small pneumatic hazelnut harvesting machine was designed, which can realize negative pressure when picking up hazelnut mixtures and positive pressure when cleaning impurities. The key structure and parameters of the harvesting machine were determined by constructing a mechanical model of the whole machine and combining theoretical analysis and operational requirements. To explore the harvesting machine scavenging performance, Liaoning hazelnut No. 3 with a moisture content of 7.47% was used as the experimental object. Firstly, the terminal velocity of hazelnuts and fallen leaves was measured using a material suspension velocity test bench. Secondly, the gas–solid two-phase flow theory was applied comprehensively, and the motion state, particle distribution, and air flow field distribution of hazelnuts from the inlet to the outlet of the pneumatic conveying device were simulated and analyzed using the coupling of computational flow fluid dynamics method (CFD) and discrete element method (DEM) to evaluate the cleaning performance from the perspective of the net fruit rate of hazelnuts in the cleaning box. Finally, a Box–Behnken design experiment was conducted with the sieve plate angle, the distance of the sieve plate, and the air flow velocity as factors and the net fruit rate of hazelnuts as indicators to explore the influence of the three factors on the net fruit rate of hazelnuts. The parameter optimization module of Design-Expert software was used to obtain the optimal combination of parameters for the factors. The experimental results show that the test factors affecting the test index are the following: the air flow rate, the angle of the screen plate, and the distance of the screen plate. The best combination of parameters was an air flow velocity of 14.1 m∙s−1, a sieve plate angle of 55.7°, and a distance of the sieve plate of 33.2 mm. The net fruit rate of hazelnuts was 95.12%. The clearing performance was stable and can guarantee the requirements of hazelnut harvester operation, which provides a certain theoretical basis for the design of a nut harvester.
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