We report a nonlinear stretching-based electromagnetic energy harvester using FR4 as a vibrating spring material due to its low Young's modulus. We show analytically that the nonlinearity is caused by the stretching, in addition to the bending, of the specially designed spring arms; this gives rise to a wider half-power bandwidth of 10 Hz at 1 g acceleration, which is almost 5 times higher than that of a comparable linear counterpart. The output spectra show the first reported experimental evidence of a symmetry broken nonlinear secondary peak in a single potential well system at frequencies close to the nonlinear jump frequency, which may appear to be due to the dynamic symmetry breaking of the oscillator or to the inherent asymmetry of the built prototype. The presence of this secondary peak is useful in generating a significant amount of power compared to the symmetric states, producing ∼3 times more power at the secondary peak than the nearby symmetric states. 110% of the peak power obtained for 0.5 g acceleration is achieved at the secondary peak during the frequency up-sweep. The experimental results are compared with a deterministic numerical model based on the Duffing oscillator, and we include a qualitative discussion on the influence of noise in an experimental energy harvesting system.

Hysteresis and multistability are fundamental phenomena of driven nonlinear oscillators, which, however, restrict many applications such as mechanical energy harvesting. We introduce an electrical control mechanism to switch from the low to the high energy output branch of a nonlinear energy harvester by exploiting the strong interplay between its electrical and mechanical degrees of freedom. This method improves the energy conversion efficiency over a wide bandwidth in a frequency-amplitude-varying environment using only a small energy budget. The underlying effect is independent of the device scale and the transduction method and is explained using a modified Duffing oscillator model.

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