The influences of non-metallic inclusions on the quality and properties of the steel not only depended on the quantity of inclusions, but also on the type、shape、size、deformation behavior and distribution condition. By means of ANSYS finite element analysis software, the stress field distribution in the inclusions and the matrix around the inclusions are analyzed under the condition of different kinds of types、shapes、distributions with changeable load in heavy rudder arm steel castings, then micromechanics behavior of inclusions is investigated from angle of macro mechanics.
Abstract. In this paper,the effect of rare earth La on microstructures and properties of ZA30 alloy were studied . The result shows that The structure is refined and mechanical properties are improved by adding La to ZA30 alloy,the alloy have best structures and comprehensive mechanical properties when La content is 0.1%; Rich-La phases are metallic compound Cu2La,Al2La and LaZn and precipitate in blocky form ,its number and size increase with La; The abrasive resistance of ZA30 alloy is significantly improved when La is over 0.3%.
This work aims to eliminate contamination of the surface of crucible with silicon carbide during fusion preparation sample of the X-ray fluorescence analysis used in relation to electroless Ni–P plating process on the surface of SiC crucible in the alkaline bath. The structure, morphology and component of the coated layers were clarified by means of XRD, SEM and EDAX. Also, the electrochemical measurements was carried out to characterize the reduction mechanism of Ni deposition. The bath compositions were nickel sulfate 20 g/L, sodium hypophosphite 30 g/L, sodium citrate 10 g/L,ammonium chloride 20 g/L, containing a mixed additives of thiourea, sodium lauryl sulfate and coumarin. The thickness of coating was 3.47 μm after plating for 15 min from this bath at 318 K. The coating is relatively dense and smooth and has a nodular surface morphology. The uniform Ni–P film is a mixture of microcrystalline of Ni5P4 and crystalline phases of Ni in the alkaline bath, with the components of 4.74%P and 95.26%Ni. The nickel deposition reaction occurs at -1.07 V appropriately with the peak current density of 32 mA/cm2 and the electrochemical deposition of nickel is mainly controlled by the electrochemical process.
Hydraulic support is an important part of fully mechanized equipments. The constructional steels of hydraulic support with international advanced level mainly adopt the high-strength welding structural steel with its tensile strength of more than 700~1000MPa.This paper analyzes the chemical compositions features of S890 high-strength low alloy steel for 900MPa grade.The Influence of welding parameters,peak temperature and on the microstructures and mechanical properties of welding HAZ of S890 high-strength low alloy steel were investigated by thermo-simulated tests, The influence of welding heat input on the mechanical behaviors of the welded joint was also investigated. The results show that the microstructures of S890 steel change from tempered martensite to bainite and a little ferrite , pearlitic when welding heat input changes from low to high, and accompany the austenite grains coarsening ,so the impact toughness and hardness of welding HAZ at lower peak temperatures and shorter are higher than that at higher peak temperature and long . Welding HAZ produced by the second weld bead will overlap partially with the HAZ produced by the first weld bead. In this area, primitive microstructure tempers again or partial re-phase transformations and re-cools,but the area involved in the overlap is limited,so the influence on the properties of S890 steel is not obvious. In covered arc welding,the influence on the welded join strength of S890 steel is not distinct when heat input change in a certain scope, but the plasticity of the welded join falls off steeply as heat input increases. Keywords: S890 steel; high-strength low alloy steel; weld performance; hydraulic supports
The numerical simulation of temperature gradient in the solidification process for large bushing castings of zinc-base alloy was made with HUAZHU CAE/Inte-CAST10.0 software in this paper. Tendency and the position of shrinkage were predicted,and the effect of cooling water rate and cooling time on temperature gradient and shrinkage during the molten metal solidification was discussed. The results show that:seting chilled iron at bottom of bearing bush and using water-cooling metal core in inner cavity of casting simultaneously, can eliminated shrinkage hole and porosity.
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