A polyhedral oligomeric silsesquioxane (POSS) containing one epoxy group and seven isobutyl groups per molecule was incorporated into an epoxy network following a two-stage process. In the first stage, POSS was reacted with an aromatic diamine, employing a 1:1 molar ratio of both reactants. The distribution of species at the end of reaction, determined by size exclusion chromatography (SEC), was close to the ideal one. In a second step, this precursor was reacted with the stoichiometric amount of an aromatic diepoxide to generate an organic-inorganic hybrid material containing 51.8 wt % POSS. A primary liquid-liquid phase separation process occurred at the time of adding the diepoxide to the POSS-diamine precursor. This led to a macrophase separation into epoxy-rich and POSS-rich regions, possibly derived from the incompatibility of the isobutyl groups attached to the POSS with the aromatic epoxy-amine network. A secondary phase separation occurred in the epoxy-rich phase in the course of polymerization, producing a dispersion of small POSS domains. Both modulated local thermal analysis (LTA) and differential scanning calorimetry (DSC) showed that most POSS-rich domains were amorphous. A small fraction of POSS crystals was also detected. A postcure cycle led to an increase in the glass transition temperature and the disappearance of crystallinity. A reference network was synthesized by replacing POSS by phenyl glycidyl ether (PGE) in equimolar amounts. The resulting network was homogeneous but exhibited a lower glass transition temperature than the POSS-modified network. As both networks had the same topology, the higher T g observed for the POSS-modified epoxy may be associated with the hindering of polymer chain motions by their covalent bonding to POSS clusters. The most important concept arising from these results is that a phase separation process may take place when employing a POSS bearing organic groups that are not compatible with the epoxy network.

A simple route to synthesize polyhedral silsesquioxanes, (RSiO1.5) n , by the hydrolytic condensation of modified aminosilanes, is reported. The starting material was N-(β-aminoethyl)-γ-aminopropyltrimethoxysilane, a trifunctional aminosilane. It was reacted with a stoichiometric amount of phenylglycidyl ether in sealed ampules at 50 °C for 24 h, leading to the trisubstituted product plus a series of oligomers arising from the intermolecular reaction between methoxysilane groups and the secondary hydroxyls generated by the epoxy−amine reaction. When this product was subjected to hydrolytic condensation using a variety of catalysts (HCl, NaOH, HCOOH) and a thermal cycle attaining 150 °C, polyhedral silsesquioxanes (SSQO) were obtained. Their molar mass was independent of reaction conditions as revealed by size exclusion chromatography. Characterization by 1H, 13C, and 29Si NMR suggested that the main product was a mixture of polyhedral SSQO with n = 8 and 10; i.e., T8 and T10. Due to the high OH functionality, i.e., 24 OH groups in T8 and 30 OH groups in T10 polyhedra, the synthesized product may be used as a cross-linking unit of very high functionality or as a modifier for several polymeric materials.