A new fabrication technology for stretchable electrical interconnections is presented. This technology can be used to connect various non-stretchable polyimide islands hosting conventional electronic components. The interconnections are realized by patterning a 200 nm thick sputter-deposited gold film into meandering horseshoe shapes, functioning as 'two-dimensional springs' when embedded in a silicone elastomer. Polyimide support is introduced around the meandering conductors as a means to improve the mechanical performance. Processing is done on a temporary carrier; the islands and interconnections are embedded in polydimethylsiloxane in a final stage. To this end, a release technique compatible with high temperatures up to 350• C based on the evaporation of a 400 nm thick layer of potassium chloride is developed. Test structures consisting of stretchable interconnections with a varying polyimide support width were fabricated. These were strained up to twice their original length without compromising their functionality. Also cyclic mechanical loading at various strains was performed, indicating the influence of the polyimide support width on the lifetime. At strains of 10%, a minimum lifetime of 500 000 cycles is demonstrated. The presented technology thus provides a promising route towards the fabrication of stretchable electronic circuits with enhanced reliability.
Microelectrode arrays (MEAs) have proved to be useful tools for characterizing electrically active cells such as cardiomyocytes and neurons. While there exist a number of integrated electronic chips for recording from small populations or even single cells, they rely primarily on the interface between the cells and 2D flat electrodes. Here, an approach that utilizes residual stress‐based self‐folding to create individually addressable multielectrode interfaces that wrap around the cell in 3D and function as an electrical shell‐like recording device is described. These devices are optically transparent, allowing for simultaneous fluorescence imaging. Cell viability is maintained during and after electrode wrapping around the cel and chemicals can diffuse into and out of the self‐folding devices. It is further shown that 3D spatiotemporal recordings are possible and that the action potentials recorded from cultured neonatal rat ventricular cardiomyocytes display significantly higher signal‐to‐noise ratios in comparison with signals recorded with planar extracellular electrodes. It is anticipated that this device can provide the foundation for the development of new‐generation MEAs where dynamic electrode–cell interfacing and recording substitutes the traditional method using static electrodes.
A contact lens embeddable display using electro-optic modulation was designed and fabricated. Using a guest–host liquid crystal configuration, a spherically deformed liquid crystal cell was fabricated comprising poly(3,4-ethylenedioxythiophene):poly(styrenesulfonate) (PEDOT : PSS) as a conductive layer and obliquely evaporated SiO2 as an alignment layer. An additional SiO2 buffer layer was evaporated on top of the PEDOT : PSS to overcome compatibility problems with the patterning of the photolithographically defined spacers. Although the contrast is modest, a patterned modulation could clearly be observed, indicating that our approach and fabrication process could eventually lead to a fully pixelated contact lens display
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