Food spoilage is an ongoing global issue that contributes to rising carbon dioxide emissions and increased demand for food processing. This work developed anti-bacterial coatings utilising inkjet printing of silver nano-inks onto food-grade polymer packaging, with the potential to enhance food safety and reduce food spoilage. Silver nano-inks were synthesised via laser ablation synthesis in solution (LaSiS) and ultrasound pyrolysis (USP). The silver nanoparticles (AgNPs) produced using LaSiS and USP were characterised using transmission electron microscopy (TEM), Fourier transform infrared (FTIR) spectroscopy, UV-Vis spectrophotometry and dynamic light scattering (DLS) analysis. The laser ablation technique, operated under recirculation mode, produced nanoparticles with a small size distribution with an average diameter ranging from 7–30 nm. Silver nano-ink was synthesised by blending isopropanol with nanoparticles dispersed in deionised water. The silver nano-inks were printed on plasma-cleaned cyclo-olefin polymer. Irrespective of the production methods, all silver nanoparticles exhibited strong antibacterial activity against E. coli with a zone of inhibition exceeding 6 mm. Furthermore, silver nano-inks printed cyclo-olefin polymer reduced the bacterial cell population from 1235 (±45) × 106 cell/mL to 960 (±110) × 106 cell/mL. The bactericidal performance of silver-coated polymer was comparable to that of the penicillin-coated polymer, wherein a reduction in bacterial population from 1235 (±45) × 106 cell/mL to 830 (±70) × 106 cell/mL was observed. Finally, the ecotoxicity of the silver nano-ink printed cyclo-olefin polymer was tested with daphniids, a species of water flea, to simulate the release of coated packaging into a freshwater environment.

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The Organization for Economic Co-operation and Development (OECD) has set widely used guidelines that are used as a standardized approach for assessing toxicity in a number of species. Given that various studies use different experimental setups, it is difficult to compare findings across them as a result of the lack of a universally used setup in nano-ecotoxicology. For freshwater species, Daphnia magna, a commonly used filter feeding crustacean, can generate significant molecular information in response to pollutant exposure. One factor that has an effect in toxicity induced from nanomaterials in daphnids is the surface-to-volume ratio of the exposure vessels; however, there is limited information available about its impact on the observed effect of exposure. In this study, daphnids were exposed to silver nanoparticle ink in falcon tubes and Petri dishes for 24 h. Toxicity curves revealed differences in the observed mortality of daphnids, with animals exposed in Petri dishes displaying significantly higher mortality. Differences in the activities of a number of key enzymes involved in the catabolism of macromolecules and phosphate were also observed across the exposure setups, indicating possible differences in the toxicity mechanism of silver nano-ink. Understanding the impact of factors relevant to experimental setups in ecotoxicology can increase the reproducibility of testing, and also reduce experimental costs, time, generated waste, and daphnids used in research.