CL-20/HMX cocrystal
is one of the most promising energetic cocrystals,
but scaled-up production was prevented by the large inherent solubility
difference of 2,4,6,8,10,12-hexanitro-2,4,6,8,10,12-hexaazaisowurtzitane
(CL-20) and 1,3,5,7-tetranitro-1,3,5,7-tetrazoctane (HMX) and, therefore,
unacceptable CL-20 efficiency. Reaction cocrystallization (aka. reaction
crystallization or slurry technique) has been extensively used as
an efficient, straightforward cocrystallization screening method,
but only few attempts at utilizing this method for scaled-up cocrystal
production have been undertaken and none have realized its full potential.
By utilizing solid dosing and process analytical technology, semibatch
reaction cocrystallization (SBRC) provided the first scale-up of high-quality
CL-20/HMX cocrystal with a particle diameter D(4,3) of 163 μm
and a batch size of 100 g. The CL-20 recovery is 63%, which is over
two times better than the theoretical recovery rate of the next best
method (evaporation crystallization), and the crystal quality is comparable
to crystals obtained from controlled antisolvent crystallization.
It is shown that SBRC is a valuable crystallization technique for
efficient scale-up of cocrystal systems whose coformers exhibit significantly
different solubilities.