Cutting forces are one of the inherent phenomena and a very significant indicator of the metal cutting process. The work presented in this paper is an investigation of the prediction of these parameters in turning using soft computing techniques. During the experimental research focus is placed on the application of various methods of cooling and lubricating of the cutting zone. On this occasion were used the conventional method of cooling and lubricating, high pressure jet assisted machining, and minimal quantity lubrication technique. The data obtained by experiment are used to create two different models, namely, artificial neural network and adaptive networks based fuzzy inference systems for prediction of cutting forces. Furthermore, both models are compared with the experimental data and results are indicated.
Sustainable manufacturing is one of the most important and most challenging issues in present industrial scenario. With the intention of diminish negative effects associated with cutting fluids, the machining industries are continuously developing technologies and systems for cooling/lubricating of the cutting zone while maintaining machining efficiency. In the present study, three regression based machine learning techniques, namely, polynomial regression (PR), support vector regression (SVR) and Gaussian process regression (GPR) were developed to predict machining force, cutting power and cutting pressure in the turning of AISI 1045. In the development of predictive models, machining parameters of cutting speed, depth of cut and feed rate were considered as control factors. Since cooling/lubricating techniques significantly affects the machining performance, prediction model development of quality characteristics was performed under minimum quantity lubrication (MQL) and high-pressure coolant (HPC) cutting conditions. The prediction accuracy of developed models was evaluated by statistical error analyzing methods. Results of regressions based machine learning techniques were also compared with probably one of the most frequently used machine learning method, namely artificial neural networks (ANN). Finally, a metaheuristic approach based on a neural network algorithm was utilized to perform an efficient multi-objective optimization of process parameters for both cutting environment.
The surface roughness of the machined parts is one of the most important factors that have considerable influence on the quality and functional properties of products. The objective of this study is development of a surface roughness prediction model for machining Inconel 718 in high-pressure jet assisted turning using the fuzzy expert system, where the fuzzy system is optimized using two bioinspired algorithms: genetic algorithm and particle swarm optimization. The effect of various influential machining parameters, such as diameter of the nozzle, pressure of the jet, cutting speed, feed rate, and distance between the impact point of the jet and cutting edge were taken into consideration in this study. The predicted surface roughness values obtained from developed fuzzy expert systems were compared with the experimental data, and the results indicate that proposed systems can be effectively used to estimate the surface roughness in high-pressure jet assisted turning.
Injection molding is one of the most widely used processes for producing engineered parts in the plastics industry. The objective of this study is to propose a fuzzy expert system for the prediction of mechanical properties of injection-molded parts where the fuzzy system is optimized using particle-swarm optimization. The input process parameters were the mold temperature, melt temperature, injection velocity, packing pressure, cooling time and packing time. The predicted values were in good agreement with the experimental ones, which indicates that the developed particle-swarm-optimization-based fuzzy expert system can be effectively used to predict the mechanical properties of molded parts. In addition, optimization based on a particle-swarmoptimization algorithm was carried out to obtain the optimum process parameters based on the objective to maximize the tensile strength of the molded product. Keywords: plastics, injection molding, particle-swarm optimization, tensile strength Brizganje je eden izmed najpogosteje uporabljenih postopkov za izdelavo in`enirskih delov v industriji plastike. Cilj te raziskave je predlagati enostavni ekspertni sistem za napovedovanje mehanskih lastnosti delov brizganih kosov, kjer je enostavni sistem optimiziran z uporabo optimizacije z rojem delcev. Vhodni parametri procesa so temperature orodja, temperatura taline, hitrost brizganja, zapiralni pritisk,~as hlajenja in zapiralni~as. Napovedane vrednosti se dobro ujemajo z eksperimentalnimi, kar ka`e, da se razvit enostavni ekspertni sistem na osnovi optimizacije z rojem delcev lahko u~inkovito uporablja za napovedovanje mehanskih lastnosti brizganih delov. Algoritem optimizacije z rojem delcev je podal tudi optimalne procesne parametre za doseganje~im vi{je natezne trdnosti brizganega izdelka. Klju~ne besede: plastika, injekcijsko brizganje, optimizacija z roji delcev, natezna trdnost
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