During the steel pipeline installation, special attention is paid to the butt weld control performed by fusion welding. The operation of the currently popular automated X-ray and ultrasonic testing complexes is associated with high resource and monetary costs. In this regard, this work is devoted to the development of alternative and cost-effective means of preliminary quality control of the work performed based on the visual testing method. To achieve this goal, a hardware platform based on a single board Raspberry Pi4 minicomputer and a set of available modules and expansion cards is proposed, and software whose main functionality is implemented based on the systemic application of computer vision algorithms and machine learning methods. The YOLOv5 object detection algorithm and the random forest machine learning model were used as a defect detection and classification system. The mean average precision (mAP) of the trained YOLOv5 algorithm based on extracted weld contours is 86.9%. A copy of YOLOv5 trained on the images of control objects showed a mAP result of 96.8%. Random forest identifying of the defect precursor based on the point clouds of the weld surface achieved a mAP of 87.5%.
Innovative development in the energy and chemical industries is mainly dependent on advances in the accelerated design and development of new functional materials. The success of research in new nanocatalysts mainly relies on modern techniques and approaches for their precise characterization. The existing methods of experimental characterization of nanocatalysts, which make it possible to assess the possibility of using these materials in specific chemical reactions or applications, generate significant amounts of heterogeneous data. The acceleration of new functional materials, including nanocatalysts, directly depends on the speed and quality of extracting hidden dependencies and knowledge from the obtained experimental data. Usually, such experiments involve different characterization techniques and different types of X-ray absorption spectroscopy (XAS) too. Using the machine learning (ML) methods based on XAS data, we can study and predict the atomic-scale structure and another bunch of parameters for the nanocatalyst efficiently. However, before using any ML model, it is necessary to make sure that the XAS raw experimental data is properly pre-processed, cleared, and prepared for ML application. Usually, the XAS preprocessing stage is vaguely presented in scientific studies, and the main efforts of researchers are devoted to the ML description and implementation stage. However, the quality of the input data influences the quality of ML analysis and the prediction results used in the future. This paper fills the gap between the stage of obtaining XAS data from synchrotron facilities and the stage of using and customizing various ML analysis and prediction models. We aimed this study to develop automated tools for the preprocessing and presentation of data from physical experiments and the creation of deposited datasets on the basis of the example of studying palladium-based nanocatalysts using synchrotron radiation facilities. During the study, methods of preliminary processing of XAS data were considered, which can be conditionally divided into X-ray absorption near edge structure (XANES) and extended X-ray absorption fine structure (EXAFS). This paper proposes a software toolkit that implements data preprocessing scenarios in the form of a single pipeline. The main preprocessing methods used in this study proposed are principal component analysis (PCA); z-score normalization; the interquartile method for eliminating outliers in the data; as well as the k-means machine learning method, which makes it possible to clarify the phase of the studied material sample by clustering feature vectors of experiments. Among the results of this study, one should also highlight the obtained deposited datasets of physical experiments on palladium-based nanocatalysts using synchrotron radiation. This will allow for further high-quality data mining to extract new knowledge about materials using artificial intelligence methods and machine learning models, and will ensure the smooth dissemination of these datasets to researchers and their reuse.
In the field of intelligent surface inspection systems, particular attention is paid to decision making problems, based on data from different sensors. The combination of such data helps to make an intelligent decision. In this research, an approach to intelligent decision making based on a data integration strategy to raise awareness of a controlled object is used. In the following article, this approach is considered in the context of reasonable decisions when detecting defects on the surface of welds that arise after the metal pipe welding processes. The main data types were RGB, RGB-D images, and acoustic emission signals. The fusion of such multimodality data, which mimics the eyes and ears of an experienced person through computer vision and digital signal processing, provides more concrete and meaningful information for intelligent decision making. The main results of this study include an overview of the architecture of the system with a detailed description of its parts, methods for acquiring data from various sensors, pseudocodes for data processing algorithms, and an approach to data fusion meant to improve the efficiency of decision making in detecting defects on the surface of various materials.
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