The drilling of holes in CFRP/Ti (Carbon Fiber-Reinforced Plastic/Titanium alloy) alloy stacks is one of the frequently used mechanical operations during the manufacturing of fastening assemblies in temporary civil aircraft. A combination of inhomogeneous behavior and poor machinability of CFRP/Ti alloy stacks in one short drilling brought challenges to the manufacturing community. The impact of the drilling temperature and time delay factor under various cutting conditions on hole accuracy when machining CFRP/Ti alloy stacks is poorly studied. In this paper, the drilling temperature, the phenomenon of thermal expansion of the drill tool, and hole accuracy are investigated. An experimental study was carried out using thermocouples, the coordinate measuring machine method, and finite element analysis. The results showed that the time delay factor varied from 5 (s) to 120 (s), influences the thermal-dependent properties of CFRP, and leads to an increase in hole roundness. Additionally, the thermal expansion of the drill significantly contributes to the deviation of the hole diameter in Ti alloy.
Nickel superalloys occupy a reasonably broad niche in the industry. One of this group’s most common and well-known alloys is Inconel 718. Parts from Inconel 718 are used in aerospace, energy, automotive, and some other vital industries, which creates a demand for research and improvement of the machining conditions of this alloy. This article is devoted to the systematization and generalization of the accumulated experience of machining of Inconel 718 at turning operation. The research methodology is based on the Pareto distribution. In the study, more than 50 articles devoted to turning Inconel 718 were analyzed. The tool materials, methods, and types of coating used in turning Inconel 718 were analyzed. Finite element method modeling of processing processes has been considered. The trends in the selection of cutting parameters and the geometry of the cutting tool and finite element method modeling of processing processes have been considered. Lacunae for promising future research were formulated.
Nickel superalloys occupy a reasonably broad niche in the industry. One of this group's most common and well-known alloys is Inconel 718. Parts from Inconel 718 are used in aerospace, energy, automotive, and some other vital industries, which creates a demand for research and improvement of the machining conditions of this alloy. This article is devoted to the systematization and generalization of the accumulated experience of machining of Inconel 718 at turning operation. The research methodology is based on the Pareto distribution. In the study, more than 50 articles devoted to turning Inconel 718 were analyzed. The tool materials, methods, and types of coating used in turning Inconel 718 were analyzed. Finite element method modeling of processing processes has been considered. The trends in the selection of cutting parameters and the geometry of the cutting tool and finite element method modeling of processing processes have been considered. Lacuna for promising future research was formulated.
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