The reduction of energy consumption in papermaking process has been considered as one of the major issue in the paper technology. The energy efficiency of paper mill becomes more significant for the mill which manufacture the board grade products such as linerboard with recycled paper such as OCC. The application of lignocellulose spacer to the board grade paper stock would be the feasible solution by increasing the paper bulk and the drying efficiency. The major defects originated from the application of the lignocellulose spacer could be the loss of strength properties. In this study, the ways for improving the strength properties of the spacer-added linerboard were suggested and evaluated. The effects of the addition of various types polyelectrolytes were tested and the different methods of polyelectrolytes were applied for finding the efficient way. The pretreatments of lignocellulose spacer with the polyelectrolytes during wood spacer hydration resulted in the higher strength properties than the typical application method such as the addition to the mixed stock. Multilayer treatments of the spacer with polyelectrolytes were also evaluated and leaded to the higher strength properties with the similar bulk improvement.
The energy efficiency of papermaking process becomes more significant because of various new regulation of the energy consumption and the green house gas emission. In this study, the effects of wood powder addition on the drainage and the drying efficiency of the OCC based paper products, linerboard, were deeply investigated for improving energy efficiency. The fractionation of wood powder depending on the size were conducted. The bigger size of wood powder resulted in the higher bulk and the higher drainage efficiency, but the lower paper strength. The drying efficiency were in detail evaluated depending on the drying process level. In the first section of drying process until the 80% solid level, there were no significant changes in the drying efficiency by the addition of wood powder. However, after the 80 % solid level, the drying efficiency was greatly improved by the addition of wood powder. Those results showed the addition of wood powder could greatly affect not only the drainage in forming and wet pressing but also the drying process.
Management of organic waste such as livestock manure has been considered as very important issue in terms of the environment. The anaerobic digestion of livestock manure become more attractive treatment method and has been widely applied. In this work, the properties of the residue after the anaerobic digestion of livestock manure was evaluated for providing the basic data to develop new application. The lignin and the ash contents of the residue were much higher than those of other biomass such as wood. The components of the residue were also analyzed with SEM-EDS and Elemental Analyzer. The addition of the residue into the handsheet paper resulted in the higher bulk and he higher air permeability with the loss of the strength properties. The water holding capacity of the handsheet were increased until the 40 % addition of the residue.
The paper recycling becomes more important technology in terms of the reduction of the municipal waste and of saving natural resource such as wood. However the more utilization of recycled fiber would result in the higher contaminants in the papermaking processes and in the deterioration of the paper quality. The oil marks in the paper products becomes one of the major defects of paper products originated from paper recycling. The coagulation of various stickies in recycled fiber stock led to the oil marks. In this work, we applied functional polymer additives such as the dispersing agents, the fixing agents and the hydrophobic talc powder for the control of those stickies in order to remove the oil marks. The addition of the talc powder showed the great reduction in the oil marks of the packaging paper products. The hydrophobic surface of the talc particles collected the individual sticky materials and prevented their aggregation in the recycled fiber stock, which resulted in the great reduction of the oil marks on the paper products.
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