Layered double hydroxides (LDHs) with two-dimensional lamellar structures show excellent electrocatalytic properties. However, the catalytic activity of LDHs needs to be further improved as the large lateral size and thickness of the bulk material limit the number of exposed active sites. However, the development of efficient strategies to exfoliate bulk LDHs into stable monolayer LDH nanosheets with more exposed active sites is very challenging. On the other hand, the intrinsic activity of monolayer LDH nanosheets can be tuned by surface engineering. Herein, we have exfoliated bulk CoFe LDHs into ultrathin LDH nanosheets through Ar plasma etching, which also resulted in the formation of multiple vacancies (including O, Co, and Fe vacancies) in the ultrathin 2D nanosheets. Owing to their ultrathin 2D structure, the LDH nanosheets expose a greater number of active sites, and the multiple vacancies significantly improve the intrinsic activity in the oxygen evolution reaction (OER).

Metal-free electrocatalysts have been extensively developed to replace noble metal Pt and RuO catalysts for the oxygen reduction reaction (ORR) and oxygen evolution reaction (OER) in fuel cells or metal-air batteries. These electrocatalysts are usually deposited on a 3D conductive support (e.g., carbon paper or carbon cloth (CC)) to facilitate mass and electron transport. For practical applications, it is desirable to create in situ catalysts on the carbon fiber support to simplify the fabrication process for catalytic electrodes. In this study, the first example of in situ exfoliated, edge-rich, oxygen-functionalized graphene on the surface of carbon fibers using Ar plasma treatment is successfully prepared. Compared to pristine CC, the plasma-etched carbon cloth (P-CC) has a higher specific surface area and an increased number of active sites for OER and ORR. P-CC also displays good intrinsic electron conductivity and excellent mass transport. Theoretical studies show that P-CC has a low overpotential that is comparable to Pt-based catalysts, as a result of both defects and oxygen doping. This study provides a simple and effective approach for producing highly active in situ catalysts on a carbon support for OER and ORR.

An earth-abundant and highly efficient electrocatalyst is essential for oxygen evolution reaction (OER) due to its poor kinetics. Layered double hydroxide (LDH)-based nanomaterials are considered as promising electrocatalysts for OER. However, the stacking structure of LDHs limits the exposure of the active sites. Therefore, the exfoliation is necessary to expose more active sites. In addition, the defect engineering is proved to be an efficient strategy to enhance the performance of OER electrocatalysts. For the first time, this study prepares ultrathin CoFe LDHs nanosheets with multivacancies as OER electrocatalysts by water-plasma-enabled exfoliation. The water plasma can destroy the electrostatic interactions between the host metal layers and the interlayer cations, resulting in the fast exfoliation. On the other hand, the etching effect of plasma can simultaneously and effectively produce multivacancies in the as-exfoliated ultrathin LDHs nanosheets. The increased active sites and the multivacancies significantly contribute to the enhanced electrocatalytic activity for OER. Compared to pristine CoFe LDHs, the as-exfoliated ultrathin CoFe LDHs nanosheets exhibit excellent catalytic activity for OER with a ultralow overpotential of only 232 mV at 10 mA cm and possesses outstanding kinetics (the Tafel slope of 36 mV dec ). This work provides a novel strategy to exfoliate LDHs and to produce multivacancies simultaneously as highly efficient electrocatalysts for OER.

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The number of catalytically reactive sites and their intrinsic electrocatalytic activity strongly affect the performance of electrocatalysts. Recently, there are growing concerns about layered double hydroxides (LDHs) for oxygen evolution reaction (OER). Exfoliating LDHs is an effective method to increase the reactive sites, however, a traditional liquid phase exfoliation method is usually very labor-intensive and time-consuming. On the other hand, proper heteroelement doping and edge engineering are helpful to tune the intrinsic activity of reactive sites. In this work, bulk CoFe LDHs are successfully exfoliated into ultrathin CoFe LDHs nanosheets by nitrogen plasma. Meanwhile, nitrogen doping and defects are introduced into exfoliated ultrathin CoFe LDHs nanosheets. The number of reactive sites can be increased efficiently by the formation of ultrathin CoFe LDHs nanosheets, the nitrogen dopant alters the surrounding electronic arrangement of reactive site facilitating the adsorption of OER intermediates, and the electrocatalytic activity of reactive sites can be further tuned efficiently by introducing defects which increase the number of dangling bonds neighboring reactive sites and decrease the coordination number of reactive sites. With these advantages, this electrocatalyst shows excellent OER activity with an ultralow overpotential of 233 mV at 10 mA cm −2 .