Guaiacol produced by O-methylation of catechol with methanol over solid catalysts is a green environmental synthesis route. In order to achieve high catalytic efficiency, it is quite necessary to employ low-cost catalysts with high activity and stability. Herein, series of aluminophosphate catalysts were synthesized by a simple precipitation route modified by Zr. The characterization results indicated that the prepared Al-P-Zr catalysts possessed appropriate weak acid and weak base sites, which were beneficial for the O-methylation of catechol with methanol. Different Zr amount and calcined temperature exerted a significant influence on physicochemical properties of the catalysts and catalytic performance. The Al-P-Zr catalysts containing Zr/Al molar ratio of 0.012 calcined under 400 °C showed the optimal catalytic activity and long-term stability for vapor-phase selective O-methylation of catechol with methanol.
A series of Al-P-O catalysts (Al-xP-O) were prepared using a P123-assisted one-pot method at different P/Al molar ratios and used for O-methylation of catechol and methanol. The influences of the P/Al molar ratio and P123 addition on catalyst structure and surface acid-base characteristics were investigated in detail. Increasing the P/Al molar ratio more favored crystalline aluminophosphate. The P123-assisted Al3+ and PO43− are known to be stabilized through weak steric force so that the formation of crystalline aluminophosphate could be inhibited at higher P/Al molar ratios. The results showed that the prepared Al-P-O catalysts possessed appropriate weak acid and weak base sites, which was beneficial to the reaction of catechol and methanol. The Al-1.1P-O catalyst synthesized with the assistance of P123 exhibited superior catalytic performances, with 52.5% catechol conversion and higher guaiacol selectivity of 97.6%.
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