The regulation of water content in polymeric membranes is important in a number of applications, such as reverse electrodialysis and proton-exchange fuel-cell membranes. External thermal and water management systems add both mass and size to systems, and so intrinsic mechanisms of retaining water and maintaining ionic transport in such membranes are particularly important for applications where small system size is important. For example, in proton-exchange membrane fuel cells, where water retention in the membrane is crucial for efficient transport of hydrated ions, by operating the cells at higher temperatures without external humidification, the membrane is self-humidified with water generated by electrochemical reactions. Here we report an alternative solution that does not rely on external regulation of water supply or high temperatures. Water content in hydrocarbon polymer membranes is regulated through nanometre-scale cracks ('nanocracks') in a hydrophobic surface coating. These cracks work as nanoscale valves to retard water desorption and to maintain ion conductivity in the membrane on dehumidification. Hydrocarbon fuel-cell membranes with surface nanocrack coatings operated at intermediate temperatures show improved electrochemical performance, and coated reverse-electrodialysis membranes show enhanced ionic selectivity with low bulk resistance.

A novel end-group crosslinked anion exchange membrane showed the connecting ionic-clustered morphology that improved electrochemical performances and durability for alkaline fuel cell operation.

Two series of random sulfonated poly-(benzothiazole-co-benzimidazole) polymers (sPBT-BI) with 70% and 60% degree of sulfonation were evaluated as proton exchange membranes. sPBT was also prepared for a comparative study. The mechanical properties of sPBT-BI were greatly enhanced by incorporation of benzimidazole (BI); sPBT-BI70-10 showed a tensile strength of 125 MPa and elongation at break of 38.9%, an increase of 56.5% and 145%, respectively, compared with sPBT. The solubility, dimensional stability, thermal properties, and oxidative stability of sPBT-BI were also improved. The ionic clusters of sPBT-BI membranes in both AFM phase images and TEM images became narrower with increasing amounts of BI while containing the same molar amount of sulfonic acid groups. This resulted in lower dimensional swelling and higher mechanical strength, but the proton conductivity decreased. However, high proton conductivity was achieved by incorporating an appropriate content of BI. PEMFC H 2 /air single cell performances and durabilities were improved by incorporation of 5% of BI units in sPBT.