In any cutting process, apart from obtaining the good surface quality, accurate dimensions, maximized productivity, metal removal rate and minimization of power consumed; human energy required during the machining process is also of most importance. In Indian scenario where majority of total machining operation are still executed manually which needs to be focused. A traditional machining process involves many process parameters which is directly or indirectly affects the human energy. This article explain an approach to formulate a Field Data Based Model (FDBM) to analyze the impact of various machining parameters on the human energy required during the machining of ferrous and non-ferrous material and develop a mathematical relation which simulate the real input and output data directly from the machining field where the work is actually being executed. . The findings indicate that the topic understudy is of great importance as no such approach of field data based mathematical simulation is adopted for the formulation of mathematical model for human energy required for the machining of ferrous and non-ferrous material.