The structural design of the IND100 axial compressor requires a multistage interrelationship between the thermodynamic, aerodynamic, mechanical design and structural integrity analysis of the component. These design criteria, sometimes act in opposition, hence engineering balance is employed within the specified design performance limits. This paper presents the structural and conceptual design of a sixteen stage single shaft high pressure compressor of IND100 with an overall pressure ratio of 12 and mass flow of 310 kg/s at ISOSLS conditions. Furthermore, in order to evaluate the conceptual design analysis, basic parameters like compressor sizing, load and blade mass, disc stress analysis, bearings and material selections, conceptual disc design and rotor dynamics are considered using existing tools and analytical technique. These techniques employed the basic thermodynamic and aerodynamic theory of axial flow compressors to determine the temperature and pressure for all stages, geometrical parameters, velocity triangle, and weight and stress calculations of the compressor disc using Sagerser Empirical Weight Estimation. The result analysis shows a constant hub diameter annulus configuration with compressor overall axial length of 3.75 m, tip blade speed of 301 m/s, maximum blade centrifugal force stress of 170 MPa, with major emphasis on industrial application for the structural component design selections.
Associated gas is a viable source of fuel for industrial gas turbines. Flaring of this fuel resource has not only resulted in environmental pollution and deterioration but also huge energy and economic loss. TURBOMATCH, a Cranfield University performance simulation software was used in modeling a hypothetical but realistic 296MW reheat gas turbine engine.The study was carried out using one clean fleet and three degraded fleets – the optimistic, medium, and pessimistic. Optimization of the fleet compositions and thermal efficiencies were achieved using Genetic algorithm. Detailed operations and maintenance costs analysis for the various fleets were carried out. .Results from the optimization show the optimized fleet compositions, from the various fleets and their turbine entry temperatures for 20 years life span of the project. the result from the 11th to the 20th year of the project, only one unit of engine was left due to engine divestment. Results of the optimized efficiencies for all the fleets show a gradual reduction in optimized efficiencies over the years of the project. Similarly, for all the scenarios considered, from the 11th to the 20th year of the project, with only one unit of engine left, the optimized efficiency trend is observed to be Clean > Optimistic > Medium > Pessimistic.Results from the fleets operations and maintenance costs show that the clean, optimistic, medium, and pessimistic degraded fleets have total operations and maintenance costs to be 1.224, 1.242, 1.265, and 1.297 billion US dollars respectively. Engine degradation resulted to 1.4%, 3.3%, and 5.9% increase in the operations and maintenance costs of the optimistic, medium, and pessimistic degraded fleets respectively.The results, approach and methodology presented in this paper would be a very useful decision-making tool for investors and governments who would want to invest in the economic utilization of associated gas using gas turbines.
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