To unlock the promise of electrified transportation and smart grid, emerging advanced battery management systems (BMSs) shall play an important role in health-aware monitoring, diagnosis, and control of widely used lithium-ion (Li-ion) batteries. Sophisticated physics-based battery models incorporated in the advanced BMS can offer valuable battery internal information to achieve improved operational safety, reliability and efficiency, and to extend the lifetime of the batteries. However, developed from the fundamental electrochemical and thermodynamic principles, the rigorous physics-based models are saddled with exceedingly high cognitive and computational complexity for practical applications. This article reviews prevailing order reduction techniques of physics-based Li-ion battery models to facilitate the development of next-generation BMSs. We analyze and comparatively characterize these techniques, mainly from perspectives of model fidelity, computational efficiency, and the scope of applications. By representing many effective and flexible reduced-order models as equivalent circuits, designers and practitioners, who do not have electrochemical expertise but with knowledge of circuit theory, can readily gain insights into multi-physical dynamics as well as their coupling effects inside the batteries. In addition, recommendations are made on how to select appropriate physics-based models for various model-based applications in battery management. Finally, the prospect of physical model-enabled BMSs is discussed, including the potential challenges and future research directions.

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Lithium-ion battery energy storage systems are made from sets of battery packs that are connected in series and parallel combinations depending on the application’s needs for power. To achieve optimal control, advanced battery management systems (ABMSs) with health-conscious optimal control are required for highly dynamic applications where safe operation, extended battery life, and maximum performance are critical requirements. The majority of earlier research assumed that the battery cells in these energy storage systems were identical and would vary uniformly over time in terms of cell characteristics. However, in real-world situations, the battery cells might behave differently for a number of reasons. Overcharging and over-discharging are caused by an electrical imbalance that results from the cells’ differences in properties and capacity. Therefore in this study, a stratified real-time control scheme was developed for the dual purposes of minimizing the capacity fade and the energy losses of a battery pack. Each of the cells in the pack is represented by a degradation-conscious physics-based reduced-order equivalent circuit model. In view of the inconsistencies between cells, the proposed control scheme uses a state estimator such that the parametric values of the circuit elements in the cell model are determined and updated in a decentralized manner. The minimization of the capacity fade and energy losses is then formulated as a multiobjective optimization problem, from which the resulting optimal control strategy is realized through the switching actions of a modular multilevel series-parallel converter which interconnects the battery pack to an external AC system. A centralized controller ensures optimal switching sequence of the converter leading to the maximum utilization of the capacity of the battery pack. Both simulation and experimental results are used to verify the proposed methodologies which aim at minimizing the battery degradation by reconfiguring the battery cells dynamically in accordance with the state of health (SOH) of the pack.

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