Ultrasonic assisted burnishing process is a newly developed alternative of conventional burnishing process that enhances the surface properties of engineering materials. The process needs careful selection of design parameters to improve the quality of surface layer of workpieces made of high-strength steel that are difficult to deform. The analytical models to predict the surface roughness after the ultrasonic assisted burnishing process for surfaces are developed. Feed, ultrasonic influence power and static static force could be considered as main factors influencing to surface roughness at that feed has the greatest impact among other parameters. The models are verified by experimental studies with various ultrasonic burnishing parameters. Technological parameters of the ultrasonic burnishing are found, which decrease surface roughness from 1-2 μm to 0.05-0.55 μm. It is experimentally proved that feed increase results in surface roughness increase. To low the surface roughness of high-strength steel workpieces it is necessary to increase ultrasonic influence power with simultaneous static force lowering. The analytical models obtained in the present work may be employed in determining the best conditions for ultrasonic assisted burnishing in industrial field.
The influence of the parameters of plastic deformation by ultrasonic burnishing during finishing treatment on the surface roughness of workpieces made of Р6М5 and 9ХС steels with an initial surface hardness of 57¸60 HRC is investigated. The D-optimal Hartley—Kono plan was used in the experiments for four factors (workpiece rotation frequency, feed, loading force, ultrasound power).
Keywords: ultrasonic finishing, indenter, ultrasound power, surface roughness, plastic deformation zone.
v.slutskov@narfu.ru
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