Aim. The most vital unit of railway rolling stock is a wheelpair, as a broken wheel or axle may have catastrophic consequences. Therefore, before the production of a highspeed flat wagon designed for operation at speeds of up to 140 km/h, which is unique for the 1520 mm gauge space, could commence, it was required to research the applicability of the standard wheelpair for high-speed movement. Ensuring the safe operation of a wheelpair involves compliance with the requirements that are to be confirmed by means of assessment of strength and durability parameters [1]. Product conformity assessment may be based on the requirements of standards, whose voluntary fulfilment ensures compliance with [1], or other documents. Methods. The paper describes the computational and experimental methods used for confirming the strength and estimating the life (durability) of wheelpair elements in the probabilistic setting. As experimental data, the authors used the results of full-scale bench testing of wheelpairs for fatigue using the method of rotational bending as it best approximates the loading conditions in operation. The results confirmed the endurance limits of the axle and wheel as parts of an assembled wheelpair. Using design analysis, the authors examined the stress-strain state of the wheelpair caused by installation and operational loads in various running modes. Results. The conducted studies confirmed the wheelpair’s compliance with the requirements of [1–3] in terms of safety factors of fatigue strength and endurance, which eliminates the possibility of hazardous situations in the course of high-speed flat wagon operation. The time to fatigue crack nucleation in wheelpair components was evaluated using the fatigue resistance figures of the parts and equivalent amplitudes of dynamic stress caused by operational loads. It appears that this assessment allows establishing – with the assumed probability of destruction – the assigned useful life of a wheelpair axle at 32 years, which corresponds to the assigned useful life of the flat wagon according to the combined criterion. Corresponding standards and regulations required for developing the container-carrying flat wagon are being updated and a new State Standard is being developed. Conclusion. The conducted conformity assessment established that the flat wagon wheelpair meets the safety requirements of [1] and ensures the absence of unacceptable risks associated with harm to life and health of people, animals and plants, the environment and property of individuals and companies in the course of flat wagon operation.
Aim. Choice of method and its validation for the purpose of confirming the feasibility of safe operation of a switch mechanism housing submitted to rolling stock axle loads of 30 tf. Method. As of today, there are neither regulations regarding the strength parameters of load-carrying elements of electric switch mechanisms, nor verification procedures. Given the above, when evaluating the strength of electric switch mechanism housing, the authors used the method used for the purpose of evaluating the strength of load-carrying elements of locomotives per GOST R 55513-2013. That method has a long history of application as part of calculation and testing of motive power and has shown good results. According to the method, strength is evaluated by comparing the safety factor of fatigue strength n with the allowed value for steel structures [n] = 2.0. Result. The activities resulted in the validation of the proposed method of strength estimation by the criterion of fatigue strength. The value of fatigue endurance of electric switch mechanism housing was estimated based on the results of fatigue benchmark tests of three items. Each was stressed by stepping up the amplitude of the applied force after the base number of cycles had been reached. At the first stage, the loading was equivalent to the operational value. After the base number of functions had been reached for each item, the following step was initiated. The tests continued until cracks have been found. In the process of testing, the amplitude of stress was recorded at each level of loading. For the purpose of identifying the fatigue strength characteristics, the reduced fatigue strength of the switch mechanism housing was calculated under the hypothesis of linear addition of fatigue damage subject to the condition of deterministic loading and subsequent processing of the findings using statistical methods. The value of fatigue limit has been obtained for the housing of a tie-type electric switch mechanism equal to 48.4 MPa. The safety factor of fatigue strength was found to be equal to 2.86, which is above the minimal allowed value. Conclusion. It has been shown that the housing of a tie-type electric switch mechanism has a sufficient strength as regards the operational static and dynamic loads. Its safe operation when exposed to axle loads of 30 tf has also been confirmed.
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