This work presents a simple and flexible method for theoretical calculation of the main structural parameter of weft-knitted fabrics’—the loop length and one of the main characteristics of textile fabrics—area density, which combines physical and economical aspects. It helps to predict many physical properties and the mechanical behaviour, which is especially important for protective textiles, and allows predicting potential yarn consumption for knitting of one square meter of the fabric. The main idea of the proposed method, based on Čiukas geometrical model, is to calculate different parts of the knitted loop separately, which gives a great flexibility of such modelling. The proposed theoretical formulas can be used for various weft-knitted structures, give very low errors to empirical calculations, and are easy to use. It is a big advantage because known geometric models only allow a loop length of some particular pattern to be calculated, usually of single jersey or rib 1 × 1.

The aim of effective management of manufacturing processes requires special methods of knowledge management integrated in multi-layered architecture of components of enterprise recourse planning system. Our research work is devoted for extension of knowledge-based management system by integration of specific business management rules for adaptable control of manufacturing processes of woven fabrics. The proposed framework can help for manufacturing process realization of woven fabrics by solving key issues related to rules and data for product design and process planning. This could help knowledge-based system self-learn and change in order to cope with ever-changing business requirements. With this study, we are trying to fill the gap related with knowledge-based methods for effective manufacturing process of woven fabrics.

A simple and flexible method for theoretical calculation of the main structural parameters of various weft-knitted fancy and combined patterns is presented in this article. It is especially important for patterns containing different elements, such as loops, floats of different lengths, tucks, and tuck stitches. Measurement of an actual average length of the loop in these fabrics is complicated because it is necessary to disassemble precisely one pattern repeat to measure the yarn length and divide it by the number of elements in this pattern repeat. For large and complex pattern repeats, this is difficult and usually gives a high number of errors. It is very important to have lengths of structural elements as it helps to predict the main physical properties of knitted fabrics and their mechanical behaviour, which is especially important for protective textiles. The main idea of the proposed method, based on Čiukas geometrical model, is to calculate lengths of various structural elements or even their parts separately, taking into account the number of needle bars and their formation principle, which gives great flexibility to such modelling. The proposed theoretical formulas can be used for various patterned weft-knitted structures containing not only loops but tucks, floats of different lengths, or additional yarns; they give very few errors in empirical calculations and are easy to use.