Concrete is a building material commonly used for ages. Therefore, in the result of repairs or demolition of building structures, large amounts of concrete rubble are created, which requires appropriate management. The aim of the realized research was to determine the influence of heat and mechanical treatment of concrete rubble on the properties of recycled aggregate concrete. The research experiment included 12 series, with three variables: X1—roasting temperature (300, 600, 900 °C), X2—time of mechanical treatment (5, 10, 15 min), X3—content of coarse recycled aggregates (20, 40, 60% by volume). Two additional series containing recycled aggregate without treatment and natural aggregate were also prepared. Established properties of individual aggregates have confirmed a positive effect of thermo-mechanical treatment. Then, based on the results of compressive strength, flexural strength, Young’s modulus, volumetric density, water absorption, water permeability and capillarity, the most favourable parameters of heat and mechanical treatment of concrete were determined. The test results showed that appropriate treatment of concrete rubble allows to obtain high-quality coarse aggregate and valuable fine fraction. This was also confirmed by the macro- and microscopic observations of the aggregate and separated cement paste. Works realized on the concrete recycling method resulted in obtaining a patent PAT.229887.

The process of recycling concrete rubble is accompanied by the formation of a large amount of fine fraction, which cannot be reused as aggregate. The results of research on the possibility of using recycled cement mortar (RCM), obtained during concrete recycling, as a cementitious supplementary material, are presented. The experimental research was carried out on the basis of two variables determining the recycling process: X 1 -temperature (range of variation 288-712 • C) and X 2 -time (range of variation 30-90 min) of thermal treatment of concrete rubble. The experiment included 10 series of new composites made with RCMs subjected to different variants of thermal treatment, and two additional control series. The best treatment parameters were determined based on the assessment of selected physical and mechanical properties of the new cement composites, as well as the analysis of characteristics and microstructure of RCM. The test results showed that proper thermal treatment of concrete rubble makes it possible to obtain a high-quality fine fraction, which has the properties of an active addition and can be used as a partial replacement for cement in mortars and concretes.

This article presents the physical and mechanical properties of geopolymer concrete with lightweight artificial aggregate. A research experiment where the influence of fly ash–slag mix (FA-S), as part of a pozzolanic additive, on the properties of geopolymers was carried out and the most favorable molar concentration of sodium hydroxide solution was determined. The values of three variables of the examined properties of the geopolymer lightweight concrete (GLC) were adopted: X1—the content of the pozzolanic additives with fly ash + flay ash–slag (FA + FA-S) mix: 200, 400 and 600 kg/m3; X2—the total amount of FA-S in the pozzolanic additives: 0, 50 and 100%; X3—the molarity of the activator NaOH: (8, 10 and 12 M). In order to increase the adhesion of the lightweight artificial aggregate to the geopolymer matrix, the impregnation of the NaOH solution was used. Based on the obtained results for the GLC’s compressive strength after 28 days, water absorption, dry and saturated density and thermal conductivity index, it was found that the most favorable parameters were obtained with 400 kg/m3 of pozzolanic additives (with 50% FA-S and 50% FA) and 10 NaOH molarity. Changes in the activator’s concentration from 8 to 10 M improved the compressive strength by 54% (for a pozzolana content of 200 kg/m3) and by 26% (for a pozzolana content of 600 kg/m3). The increase in the content of pozzolanic additives from 200 to 400 kg/m3 resulted in a decrease in water absorption from 23% to 18%. The highest conductivity coefficient, equal to 0.463 W/m·K, was determined, where the largest amount of pozzolanic additives and the least lightweight aggregate were added. The structural tests used scanning electron microscopy analysis, and the beneficial effect of impregnating the artificial aggregate with NaOH solution was proved. It resulted in a compact interfacial transition zone (ITZ) between the lightweight aggregate and the geopolymer matrix because of the chemical composition (e.g., silica amount), the silica content and the alkali presoaking process.

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