Molecular layer deposition (MLD) is an increasingly used deposition technique for producing thin coatings consisting of purely organic or hybrid inorganic-organic materials. When organic materials are prepared, low deposition temperatures are often required to avoid decomposition, thus causing problems with low vapor pressure precursors. Monofunctional compounds have higher vapor pressures than traditional bi- or trifunctional MLD precursors, but do not offer the required functional groups for continuing the MLD growth in subsequent deposition cycles. In this study, we have used high vapor pressure monofunctional aromatic precursors in combination with ozone-triggered ring-opening reactions to achieve sustained sequential growth. MLD depositions were carried out by using three different aromatic precursors in an ABC sequence, namely with TMA + phenol + O, TMA + 3-(trifluoromethyl)phenol + O, and TMA + 2-fluoro-4-(trifluoromethyl)benzaldehyde + O. Furthermore, the effect of hydrogen peroxide as a fourth step was evaluated for all studied processes resulting in a four-precursor ABCD sequence. According to the characterization results by ellipsometry, infrared spectroscopy, and X-ray reflectivity, self-limiting MLD processes could be obtained between 75 and 150 °C with each of the three aromatic precursors. In all cases, the GPC (growth per cycle) decreased with increasing temperature. In situ infrared spectroscopy indicated that ring-opening reactions occurred in each ABC sequence. Compositional analysis using time-of-flight elastic recoil detection indicated that fluorine could be incorporated into the film when 3-(trifluoromethyl)phenol and 2-fluoro-4-(trifluoromethyl)benzaldehyde were used as precursors.
The future of paper products is predicted to lie in intelligent and functional paper properties. These properties are achieved by using coating materials, which are usually very expensive, but the amount needed is also very small. The application of these small amounts requires a new type of coating method; conventional coating methods used in the industry today are not capable of providing ultrathin layers. In this study we introduce foam coating, a technology widely used in the textile and nonwovens industries. Foam coating technology offers a unique opportunity to apply coating on the web surface thinly enough to be economically viable. Our pilot-scale studies show that a thin coating of nanomaterial at a thickness of 1 μm or less and coat weight of 0.3-2.0 g/m2 is enough to change paper surface properties and enable the functionalization of the paper surface. This report describes the applicability of the curtain-like foam coating technology in unmodified cellulose nanofiber (CNF) applications.
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