The stability of nanosized materials differs significantly from the stability of bulk materials. In this study a thermodynamic analysis on the simultaneous oxidation and re-reduction of small metallic cobalt crystallites in the presence of water and hydrogen as a function of the crystallite diameter was performed as a model for catalyst deactivation in the Fischer-Tropsch synthesis. It is shown that spherical cobalt crystallites with a diameter less than 4.4 nm are likely to be oxidized under realistic Fischer-Tropsch synthesis conditions (p(H)(2)(O)/p(H)(2) < 1.5, T = 493 K).

Supported metal particles play an important role in heterogeneous catalysis. It has been shown lately that the size of the metal crystallites in the supported metal catalysts has a profound effect on the catalytic activity, thus necessitating the need for synthesis methods aimed at a strict control of the metal crystallite size in these catalysts. The classical methods used to synthesize supported metal catalysts typically yield a wide metal crystallite size distribution, and average crystallite sizes which are difficult to control. Suitable techniques have been developed to obtain supported metal catalysts with defined crystallite size distributions, inter alia impregnation of reverse micelle microemulsions, colloid impregnation following reverse micelle precipitation or crystallization, and deposition-precipitation. Using these techniques, a series of supported Ru/γ-Al 2 O 3 , Co/SiO 2 , Fe/γ-Al 2 O 3 , Fe/C, and Au/ZnO catalysts have been prepared and characterized.

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