Water flooding is the hinge pin for Gemsa Oil Field. Water injection is supplied from shallow water supply wells. Compatibility tests had indicated probable deposition of calcium sulphate scale on surface and subsurface production equipment. Calcium sulphate scale has been recognized to be a major operational problem. The bad consequences of scale formation comprised the contribution to flow restriction thus resulting in oil and gas production decrease. The nature of calcium sulphate scale is very hard and can’t be dissolved with known dissolver. Sister companies that has similar problem were always going to the mechanical remover options (1). Extensive lab and field work was conducted to determine the suitable chemicals to dissolve calcium sulphate scale. This paper describes the development and field application of chemical treatment to remove scale in an offshore 8" production line in Gemsa oil field. Continuous precipitation of calcium sulphate scale caused partial plugging of the pipeline. This partial plugging created a back pressure on production wells which decreased the productivity. The field production has been decreased to almost one tenth of the normal field production level. A thorough investigation was conducted to identify the composition and location of the scale, in order to recommend a suitable chemical to remove the scale, and to assess the effectiveness of the treatment method in the field. Based on extensive lab studies, Soda Ash was tested and applied in production line to remove the scale efficiently; the program was designed taking into consideration the nature of the scale. The treatment program included three - staged process:The use of an organic solventThe main treatment (Soda Ash).The post flush stage (15 wt% HCl), The job results were outstanding, where asProduction increased by about 2,000 BOPDLauncher pressure dropped by about 270 psi.Decrease the back pressure on our producing wells.Additional producing wells into production.Efficient cost /Bbl.

Zaafarana Oil field is located in the north central Gulf of Suez off the coast of The Arab Republic of Egypt. The field is approximately 4 miles (6.5 km) from the coast in 189 feet (57 m) of water depth.The field consists of offshore platform and a Floating Production, Storage and off-loading facilities (FPSO) figure (1). The FPSO is located approximately 800 m from the platform to process and export the oil. FPSO is Power supply the production platform via a sub-sea cable. Crude received to FPSO from platform via 8ʺ oil pipe line figure (2).According to FPSO surveyor (DNV) class and IIP (In service inspection program), Special survey 5 (5 years period) have been carried out for FPSO, the survey included hull and machinery.After through hull survey and UTM gauging, it was found that; -Wastage and thickness diminutions vary from 5% to 28%.-Crack between two cargo tanksThe steel renewal and crack repairs are extensive, critical and risky to be done during FPSO in service, because it needs hot work, normally steel replacements are carried out at dry dock.This paper is discussing the methodology used to avoid the work in dry dock and secure DNV class certificate and to maintain the safe condition of the "FPSO" without disturbance or stopping oil production.

Water flooding is the hinge pin for Gemsa Oil Field. Water injection is supplied from shallow water supply wells. Compatibility tests had indicated probable deposition of calcium sulphate scale on surface and subsurface production equipment. Calcium sulphate scale has been recognized to be a major operational problem. The bad consequences of scale formation comprised the contribution to flow restriction thus resulting in oil and gas production decrease. The nature of calcium sulphate scale is very hard and can’t be dissolved with known dissolver. Sister companies that has similar problem were always going to the mechanical remover options. Extensive lab and field work was conducted to determine the suitable chemicals to dissolve calcium sulphate scale. This paper describes the development and field application of chemical treatment to remove scale in an offshore 8" production line in Gemsa oil field. Continuous precipitation of calcium sulphate scale caused partial plugging of the pipeline. This partial plugging created a back pressure on production wells which decreased the productivity. The field production has been decreased to almost one tenth of the normal field production level1. A thorough investigation was conducted to identify the composition and location of the scale, in order to recommend a suitable chemical to remove the scale, and to assess the effectiveness of the treatment method in the field. Based on extensive lab studies, SAG-01 was tested and applied in production line to remove the scale efficiently, the program was designed taking into consideration the nature of the scale. The treatment program included three - staged process: The use of an organic solventThe main treatment (SAG-01).The post flush stage (injection water), The job results were outstanding, where as Production increased by about 2,000 BOPDLauncher pressure dropped by about 350 psi.Decrease the back pressure on our producing wells.Additional producing wells into production.Efficient cost /Bbl.

Water flooding is the hinge pin for Gemsa Oil Field. Water injection is supplied from shallow water supply wells.Compatibility tests had indicated probable deposition of calcium sulphate scale on surface and subsurface production equipment. Calcium sulphate scale has been recognized to be a major operational problem. The bad consequences of scale formation comprised the contribution to flow restriction thus resulting in oil and gas production decrease. The nature of calcium sulphate scale is very hard and can't be dissolved with known dissolver. Sister companies that has similar problem were always going to the mechanical remover options.Extensive lab and field work was conducted to determine the suitable chemicals to dissolve calcium sulphate scale. This paper describes the development and field application of chemical treatment to remove scale in an offshore 8" production line in Gemsa oil field. Continuous precipitation of calcium sulphate scale caused partial plugging of the pipeline. This partial plugging created a back pressure on production wells which decreased the productivity. The field production has been decreased to almost one tenth of the normal field production level (1) .A thorough investigation was conducted to identify the composition and location of the scale, in order to recommend a suitable chemical to remove the scale, and to assess the effectiveness of the treatment method in the field.Based on extensive lab studies, SAG-01 was tested and applied in production line to remove the scale efficiently, the program was designed taking into consideration the nature of the scale.The treatment program included three -staged process:1. The use of an organic solvent 2. The main treatment (SAG-01). The post flush stage (injection water),The job results were outstanding, where as 1-Production increased by about 2,000 BOPD 2-Launcher pressure dropped by about 350 psi.3-Decrease the back pressure on our producing wells.4-Additional producing wells into production. 5-Efficient cost /Bbl.

Water flooding is the hinge pin for Gemsa Oil Field. Water injection is supplied from shallow water supply wells. Compatibility tests had indicated probable deposition of calcium sulphate scale on surface and subsurface production equipment. Calcium sulphate scale has been recognized to be a major operational problem. The bad consequences of scale formation comprised the contribution to flow restriction thus resulting in oil and gas production decrease. The nature of calcium sulphate scale is very hard and can't be dissolved with known dissolver. Sister companies that has similar problem were always going to the mechanical remover options (1). Extensive lab and field work was conducted to determine the suitable chemicals to dissolve calcium sulphate scale. This paper describes the development and field application of chemical treatment to remove scale in an offshore 8" production line in Gemsa oil field. Continuous precipitation of calcium sulphate scale caused partial plugging of the pipeline. This partial plugging created a back pressure on production wells which decreased the productivity. The field production has been decreased to almost one tenth of the normal field production level. A thorough investigation was conducted to identify the composition and location of the scale, in order to recommend a suitable chemical to remove the scale, and to assess the effectiveness of the treatment method in the field. Based on extensive lab studies, Soda Ash was tested and applied in production line to remove the scale efficiently; the program was designed taking into consideration the nature of the scale. The treatment program included three - staged process: The use of an organic solvent The main treatment (Soda Ash). The post flush stage (15 wt% HCl), The job results were outstanding, where as Production increased by about 2,000 BOPD Launcher pressure dropped by about 270 psi. Decrease the back pressure on our producing wells. Additional producing wells into production. Efficient cost /Bbl.