A cold-wall chemical vapor deposition
method for growing MoS2 that allows independent control
over all deposition parameters
is described. Ar carrier gas flow rate and pressure, substrate temperature,
and the temperatures of the individual solid-source precursors can
all be independently varied during growth onto 100-nm-thick SiO2 films on Si substrates. Individually optimizing each deposition
parameter enables formation of islanded, single-layer MoS2 films with excellent run-to-run repeatability in coverage and uniformity
over several square millimeter areas. Auger electron spectroscopy
(AES) and Rutherford backscattering spectrometry were used to quantify
the elemental composition of the films. Film morphology was analyzed
using scanning electron microscopy (SEM). This analysis indicates
that excess Mo deposits on the SiO2 substrate without incorporating
into the stoichiometric single-layer MoS2 clusters imaged
by SEM. In addition, the amount of S detected using AES is nearly
identical to the amount required to form the MoS2 islands.
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