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The goal of this research was to understand how firefighter protective suits perform in different operational environments. This study used a sweating guarded hotplate to examine the effect of environmental temperature (20–45°C) and relative humidity (25–85% RH) on evaporative heat loss through firefighter turnout materials. Four firefighter turnout composites containing three different bi-component (semi-permeable) and one microporous moisture barriers were selected. The results showed that the evaporative resistance of microporous moisture barrier systems was independent of environmental testing conditions. However, absorbed moisture strongly affected evaporative heat loss through semi-permeable moisture barriers coated with a layer of nonporous hydrophilic polymer. Moisture absorption in mild environment (20–25°C) tests, or when testing at high humidity (>85% RH), significantly increased water vapor transmission in semi-permeable turnout systems. It was also found that environmental conditions used in the total heat loss (THL) test (25°C and 65% RH) produced moisture condensation in bi-component barrier systems, making them appear more breathable than could be expected when worn in hotter environments. Regression models successfully qualified the relationships between moisture uptake levels in semi-permeable barrier systems and evaporative resistance and THL. These findings reveal the limitations in relying on THL, the heat strain index currently called for by the NFPA 1971 Standard for Structural Firefighter personal protective equipment, and supports the need to measure turnout evaporative resistance at 35°C (Ret), in addition to THL at 25°C.

A modular approach for arranging the component layers used in the construction of structural firefighter turnout garments is explored as a strategy for reducing the thermal burden contributed by these protective garments to firefighter heat stress. An instrumented sweating manikin was used to measure the insulation, evaporative resistance and total heat loss through turnout systems configured to represent different layering strategies. The outer shell, moisture barrier and thermal liner layers of the structural turnout base composite were tested individually to determine each layer's thermal insulation and evaporative resistance. Multiple two- and three-layer combinations were analyzed for their application in specific working conditions. This study demonstrates that the moisture barrier layer contributes the most resistance to evaporative heat loss through the turnout system, while dry heat loss is most restricted by the thermal liner component. Removal of a single inner liner layer was equally beneficial for heat loss, regardless of material properties. It shows the potential benefit of turnout design strategy that utilizes a modular or adaptive layering approach to reduce turnout-related heat strain in conditions consistent with fire protection.

Range of motion (ROM) can be restricted by wearing stiff and bulky clothing. This is particularly true of firefighter suits that are constructed using fabric layers to provide thermal protection from fire. This study developed an evaluation technique to quantify the loss of mobility associated with wearing firefighters' protective suits that were deliberately selected to represent similar ergonomic design features. The ROM of 10 firefighters was measured using electro-goniometers attached to their bodies while they wore uniforms and a reference outfit, and performed specific movements. The most restrictive uniform is the Bulky suit that contained additional layers of materials in sleeves and on the knees. The Traditional Suit was more ROM restrictive than Ergonomic. The subjective evaluation of suits supported the objective assessments provided by the electro-goniometers. A 3-D body scanning technique was employed to establish a correlation between the bulkiness of firefighter outfits and subject ROM. Practitioner Summary: This study presents a methodology for measurements of range of motion (ROM) in firefighters wearing personal protective equipment (PPE). Even small differences in designs of PPE may impact firefighters' ROM, which can be detected by electro-goniometers providing measurements if they are attached along the joint to measure limb angular movement.

Garments treated with chemical insecticides are commonly used to prevent mosquito bites. Resistance to insecticides, however, is threatening the efficacy of this technology, and people are increasingly concerned about the potential health impacts of wearing insecticide-treated clothing. Here, we report a mathematical model for fabric barriers that resist bites from Aedes aegypti mosquitoes based on textile physical structure and no insecticides. The model was derived from mosquito morphometrics and analysis of mosquito biting behavior. Woven filter fabrics, precision polypropylene plates, and knitted fabrics were used for model validation. Then, based on the model predictions, prototype knitted textiles and garments were developed that prevented mosquito biting, and comfort testing showed the garments to possess superior thermophysiological properties. Our fabrics provided a three-times greater bite resistance than the insecticide-treated cloth. Our predictive model can be used to develop additional textiles in the future for garments that are highly bite resistant to mosquitoes.