This paper presents an initial step towards a new class of soft robotics materials, where localized, geometric patterning of smart materials can exhibit discrete levels of stiffness through combinations of smart materials. This work is inspired by a variety of biological systems where actuation is accomplished by modulating the local stiffness in conjunction with muscle contractions. Whereas most biological systems use hydrostatic mechanisms to achieve stiffness variability, and many robotic systems have mimicked this mechanism, this work aims to use smart materials to achieve this stiffness variability. Here the compositing of the low melting point Field's metal, shape memory alloy Nitinol, and a low melting point thermoplastic Polycaprolactone (PCL), composited in simple beam structure encased in silicone rubber is presented. A simple two-joint soft robotic finger is constructed to demonstrate the dexterous capabilities of smart composite materials. The comparison in bending stiffnesses at different temperatures, which reside between the activation temperatures of the composited smart materials demonstrates the ability to achieve discrete levels of stiffnesses within the soft robotic tissue.

This research explores a new realm of soft robotic materials where the stiffness magnitude, directionality, and spatial resolution may be precisely controlled. These materials mimic biological systems where localized muscle contractions and adjustment of tissue stiffness enables meticulous, intelligent movement. Here we propose the use of a low-melting-point (LMP) metal lattice structure as a rigid frame using localized heating to allow compliance about selectable axes along the lattice. The resulting shape of the lattice is modeled using product of exponentials kinematics to describe the serial chain of tunably compliant axes; this model is found to match the behavior of the physical test piece consisting of a Field’s metal (FM) lattice encased in silicone rubber. This concept could enable highly maneuverable robotic structures with significantly improved dexterity.

This paper presents an initial step towards a new class of soft robotics materials, where localized, geometric patterning of smart materials can exhibit discrete levels of stiffness through the combinations of smart materials used. This work is inspired by a variety of biological systems where actuation is accomplished by modulating the local stiffness in conjunction with muscle contractions. Whereas most biological systems use hydrostatic mechanisms to achieve stiffness variability, and many robotic systems have mimicked this mechanism, this work aims to use smart materials to achieve this stiffness variability. Here we present the compositing of the low melting point Field’s metal, shape memory alloy Nitinol, and a low melting point thermoplastic Polycaprolactone (PCL), composited in simple beam structure within silicone rubber. The comparison in bending stiffnesses at different temperatures, which reside between the activation temperatures of the composited smart materials demonstrates the ability to achieve discrete levels of stiffnesses within the soft robotic tissue.

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Variable stiffness structures lie at the nexus of soft robots and traditional robots as they enable the execution of both high-force tasks and delicate manipulations. Laminar jamming structures, which consist of thin flexible sheets encased in a sealed chamber, can alternate between a rigid state when a vacuum is applied and a flexible state when the layers are allowed to slide in the absence of a pressure gradient. In this work, an additional mode of controllability is added by clamping and unclamping the ends of a simple laminar jamming beam structure. Previous works have focused on the translational degree of freedom that may be controlled via vacuum pressure; here we introduce a rotational degree of freedom that may be independently controlled with a clamping mechanism. Preliminary results demonstrate the ability to switch between three states: high stiffness (under vacuum), translational freedom (with clamped ends, no vacuum), and rotational freedom (with ends free to slide, no vacuum).