The development of insensitive munitions by NATO countries is an ongoing effort. Less‐sensitive ingredients in both explosives and propellants will ensure the protection of deployed troops against an unwanted reaction to an external stimulus on the munitions stockpile. In the US Army, current efforts are directed towards the development of melt cast insensitive explosive formulations. Various formulations, mainly based on DNAN and NTO, have been developed and are now being fielded. Our research goal is to measure the deposition rate of energetics compounds from various insensitive munitions detonation scenarios. Our hypothesis is that the relative insensitiveness of these formulations leads to slightly higher deposition rates than conventional explosive formulations. This paper describes detonation residues research on mortar rounds containing IMX‐104 explosive. Analyses indicate that high‐order detonation residues are slightly greater for this formulation than for conventional munitions. However, blow‐in‐place detonations (BIPs) resulted in much higher residues deposition, indicating that a larger donor charge is required for efficient detonation. The highly soluble compound NTO was particularly problematic, with BIP deposition approaching 95 % of the original load. Toxicological studies of NTO are not finalized, leaving considerable uncertainty regarding the feasibility of approving these rounds for distribution.

Heats of combustion and formation of various energetic thermoplastic elastomers (ETPE), corresponding to linear copolyurethanes based on an energetic prepolymer and a diisocyanate, were measured by a calorimetric method. These ETPEs were synthesized from three different molecular weights of glycidyl azide polymer, from poly(3‐nitratomethyl‐3‐methyloxetane) and from poly glycidyl nitrate. The prepolymers were also analyzed for comparison with the corresponding ETPEs. A significant difference of the heats of formation was observed between the prepolymers and their ETPEs, while the heats of combustion were similar.

In combination with other parameters, the real, n([Formula: see text]), and imaginary, k([Formula: see text]), components of the complex refractive index, [Formula: see text] =  n + i k, can be used to simulate the optical properties of a material in different forms, e.g., its infrared spectra. Ultimately, such n/k values can be used to generate a database of synthetic reflectance spectra for the different morphologies to which experimental data can be compared. But obtaining reliable values of the optical constants n/k for solid materials is challenging due to the lack of optical quality specimens, usually crystals, large enough to measure. An alternative to crystals is to press the powder into a uniform disk. We have produced pellets from ammonium sulfate, (NH4)2SO4, powder and derived the pellets' n and k values via single-angle reflectance using a specular reflectance device in combination with a Fourier transform infrared spectrometer. The single-angle technique measures amplitude of light reflected from the material as a function of wavelength over a wide spectral domain; the optical constants are determined from the reflectance data using the Kramers–Kronig relationship. We investigate several parameters associated with the pellets and pellet formation and their effects upon delivering the most reliable n/k values. Parameters studied include pellet diameter, mass, and density (void space), drying, grinding, sieving, and particle size in the pellet formation, as well as pressing pressure and duration. Of these parameters, using size-selected mixtures of dried, small (<50 µm) particles and pressing at ≥10 tons for at least 30 min were found key to forming highly reflective samples. Comparison of two sets of previous literature n([Formula: see text]) and k([Formula: see text]) values obtained from crystalline (NH4)2SO4 both as crystal reflectance as well as extinction spectra of aerosols measured in a flow tube shows reasonable agreement, but suggests the present values, as confirmed from two independent techniques, represent a substantial improvement for n/k values for (NH4)2SO4, also demonstrating promise to measure the optical constants of other materials.

Insensitive high explosives are being used in military munitions to counteract unintended detonations during storage and transportation. These formulations contain compounds such as 2,4‐dinitroanisole (DNAN) and 3‐nitro‐1,2,4‐triazol‐5‐one (NTO), which are less sensitive to shock and heat than conventional explosives. We conducted a series of four tests on snow‐covered ice utilizing 60‐mm mortar cartridges filled with 358 g of PAX‐21, a mixture of RDX, DNAN, and ammonium perchlorate. Rounds were detonated high‐ and low‐order using a fuze simulator to initiate detonation. Blow‐in‐place (BIP) operations were conducted on fuzed rounds using an external donor charge or a shaped‐charge initiator. Results indicate that 0.001 % of the original mass of RDX and DNAN were deposited during high‐order detonations, but up to 28 % of the perchlorate remained. For the donor block BIPs, 1 % of the RDX and DNAN remained. Residues masses for these operations were significantly higher than for conventional munitions. Low‐order detonations deposited 10–15 % of their original explosive filler in friable chunks up to 5.2 g in mass. Shaped‐charge BIPs scattered 15 % of the filler and produced chunks up to 15 g. Ammonium perchlorate residue masses were extremely high because of the presence of large AP crystals, up to 400 μm in the recovered particles.