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In order to prevent catastrophic failures in power electronic systems, multiple failure precursors have been identified to characterize the degradation of power devices. However, there are some practical challenges in determining the suitable failure precursor which supports the high-accuracy prediction of remaining useful life (RUL). This paper proposes a method to formulate a composite failure precursor (CFP) by taking full advantage of potential failure precursors, where CFP is directly optimized in terms of the degradation model to improve the prediction performance. The RUL estimations of the degradation model are explicitly derived to facilitate the precursor quality calculation. For CFP formulation, a genetic programming method is applied to integrate the potential failure precursors in a nonlinear way. As a result, a framework that can formulate a superior failure precursor for the given RUL prediction model is elaborated. The proposed method is validated with the power cycling testing results of SiC MOSFETs.

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