New understandings in the amorphous calcium carbonate nanoparticle synthesis lead to a final mass concentration increase by a factor of 3.5. The stabilisation in aqueous media is achieved by a 2-minute scalable process using bio-sourced stabilisers.
The improvement of mechanical properties of polymer-based nanocomposites is usually obtained through a strong polymer–silica interaction. Most often, precipitated silica nanoparticles are used as filler. In this work, we study the synergetic effect occurring between dual silica-based fillers in a styrene-butadiene rubber (SBR)/polybutadiene (PBD) rubber matrix. Precipitated Highly Dispersed Silica (HDS) nanoparticles (10 nm) have been associated with spherical Stöber silica nanoparticles (250 nm) and anisotropic nano-Sepiolite. By imaging filler at nano scale through Scanning Transmission Electron Microscopy, we have shown that anisotropic fillers align only in presence of a critical amount of HDS. The dynamic mechanical analysis of rubber compounds confirms that this alignment leads to a stiffer nanocomposite when compared to Sepiolite alone. On the contrary, spherical 250 nm nanoparticles inhibit percolation network and reduce the nanocomposite stiffness.
In silica–rubber
based nanocomposites, a single organo-silicon
is often used to compatibilize and covalently link silica to rubber.
In this work, we have investigated the impact, at micro- and macroscales,
of the decoupling of the hydrophobization and the coupling activity
of silane by pretreating silica with two different silane chemistries.
The first one, a mercaptosilane, is the coupling agent that promotes
a covalent link between silica and rubber during the sulfur-mediated
vulcanization reaction. The second one, an alkylsilane, aims to improve
the silica dispersion. For both kind of silanes, we have varied the
chain length and studied at macroscale the dynamic mechanical properties
through the key indicators that are
E
′′
as loss modulus,
E
′ as storage modulus, and
their respective ratio tan δ. The shorter silanes combination
yielded an improvement in terms of wet grip indicators with tan δ
at 0 °C increasing from 0.205 to 0.237 while maintaining rolling
resistance indicators at the same level. We have evaluated the impact
of the silane chemistry onto the cross-linking reactivity within the
fabricated rubber-based nanocomposites by using moving-dye rheometer
measurements (MDR). By purposely using atomic force microscopy (AFM),
we have studied the silica dispersion in the matrix and the rubber/silica
interface and provided the rationale explanation of the mechanical
properties observed at the macroscale. AFM observation pointed out
the existence of a soft interface around silica fillers when long
alkylsilanes were used. We infer that this interface impacts the polymer–filler
dynamic and subsequently affects the mechanical properties of the
composite material.
Soybean oil (SBO)
is a renewable material used as an alternative
to conventional petroleum-derived oils in the processing of rubber
composites. Upon chemical modifications, such as epoxidation, its
performance in the processing of rubber can be significantly improved,
as indicated by a considerable reduction of the mixing energy. Although
it has been hypothesized that hydrogen bonding between functional
groups (e.g., epoxy) of SBOs and silanols present on the silica surface
plays a key role, there is still a lack of direct evidence supporting
this hypothesis. In this work, it is demonstrated that there is an
overall correlation between the epoxy concentration of SBOs and the
mixing energy, consistent with the long-held hypothesis. In particular,
a correlation between the SBO–silica adsorption affinity and
the degree of epoxidation is revealed by a set of surface-selective
solid-state nuclear magnetic resonance (ssNMR) experiments. In addition,
the surface-selective ssNMR technique demonstrated in this work could
also be used to evaluate the adsorption affinity of other oils and/or
additives more broadly.
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