ERNST FLEISCHMA"lnstitutfir Werksto@unde und -priifuq der Kunststoffe Montanuniversitat k o b e n Leoben, Austria Rectangular plates were injection molded from two grades of commercial polypropylene (PP) differing in the molar mass distribution. The mold was mechanically sealed when a desired pressure pLmax (up to 1560 bar) was reached. Samples were taken from each plate at different distances from the gate and were investigated by applying various methods. In spatially resolved wide-angle X-ray studies, the cross section of the samples was scanned with a fine X-ray beam (collimated by a Kratky small-angle camera) and the intensity of scattering was registered by a linear detector as a function of position in the cross section. The evaluation of the scattering data delivered profiles of several parameters, describing the distribution of crystallite modifications @-PP and y-PP, the degree of orientation, the size of crystallites, and interplanar spacing, depending on the distance from surface. These results and those from measurements of birefringence and elongation at break, and from polarization microscopy and transmission electron microscopy, provided details of the layered structures in the plates, at different flow lengths, and allowed far-reaching statements about the influence of molecular properties and processing conditions on the development of texture in the plates.
Most total knee replacement joints consist of a metal femoral component made from a cobalt-chromium- molybdenum (CoCrMo)-alloy and a tibial component with an ultrahigh molecular weight polyethylene (UHMWPE) bearing surface. Wear of the UHMWPE remains the primary disadvantage of these implants. The allergic potential ascribed to CoCrMo-alloys is a further concern. Other metallic alloys with and without ceramic coatings are clinically used to avoid these problems. This study compared the mechanical surface properties of an oxidized zirconium alloy with those of cast and wrought CoCrMo and TiAlV6-4. Additionally, the influence of a titanium nitride (TiN)-plasma coating on the surface properties was investigated. The composition of the oxidized zirconium layer was analyzed. Micro- and macrohardness tests as well as adhesion tests were used to reveal material differences in terms of their abrasive wear potential in artificial joints.
The solid-solution hardening potential of the refractory elements rhenium, tungsten and molybdenum in the matrix of single-crystal nickel-based superalloys was experimentally quantified. Single-phase alloys with the composition of the nickel solid-solution matrix of superalloys were cast as single crystals, and tested in creep at 980°C and 30-75 MPa. The use of single-phase single-crystalline material ensures very clean data because no grain boundary or particle strengthening effects interfere with the solid-solution hardening. This makes it possible to quantify the amount of rhenium, tungsten and molybdenum necessary to reduce the creep rate by a factor of 10. Rhenium is more than two times more effective for matrix strengthening than either tungsten or molybdenum. The existence of rhenium clusters as a possible reason for the strong strengthening effect is excluded as a result of atom probe tomography measurements. If the partitioning coefficient of rhenium, tungsten and molybdenum between the c matrix and the c 0 precipitates is taken into account, the effectiveness of the alloying elements in two-phase superalloys can be calculated and the rhenium effect can be explained.
Improving the creep resistance of the matrix by alloying with refractory elements is a major strengthening effect in nickel-based superalloy with rhenium as one of the most effective elements. In this work the influence of rhenium on creep properties of single-phase single crystals with varying rhenium content and matrix near composition is investigated. The use of single crystalline material leads to very distinct results which are not deteriorated by grain boundary effects. So the strengthening effect can be solely attributed to the alloying element rhenium and is quantified for the first time. By comparing the creep strength of two matrix compositions with the corresponding single crystal superalloys using the threshold stress concept the potential of creep strengthening of the matrix in two phase single crystal alloys is quantified.
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