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Two iron-rich clayey materials (L1 and L2, with the main difference being the level of iron accumulation) have been studied for their suitability as solid precursors for inorganic polymer composites. L1, with the lower iron content, was calcined at 700°C for 4 h and used as replacement, in the range of 15-35 wt%, for both raw laterites in the formulations of geopolymeric composites. The different mixtures were activated with a highly concentrated alkaline solution containing sodium hydroxide and sodium silicate. River sand with semi-crystalline structure was added to form semi-dry pastes which were pressed to appropriate shape. X-ray diffraction, Infrared spectroscopy, Scanning Electron Microscopy and Mercury Intrusion Porosimetry results demonstrated the effectiveness of the calcined fraction of L1 to act as nucleation sites and extend the geopolymerization to the matrix composites. A highly compact matrix with low porosity and good stability in water, together with a strength comparable to that of standard concretes was obtained allowing for conclusions to be made on the quality of laterites as promising solid precursor for sustainable, environmentally-friendly, and cost-efficient structural materials.

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The discussion in this paper is part of research directed at establishing optimal stabilization strategy for compressed bricks. The deployment context for the use of the compressed bricks was Dar es Salaam (Tanzania) where manually fabricated bricks are increasingly being used in low cost housing units. This discussion specifically focuses on strategies that can be used to counter deterioration due to wind-driven rain erosion. The impact of using cement, lime, fiber and a commercial stabilizing fluid was assessed. Factory-produced bricks were used for benchmarking. The durability of the bricks was assessed using the “modified” Bulletin 5 Spray Test. The different brick specimens were sprayed with water at 2.07 MPa and 4.14 MPa over one-hour time period while measuring the depth of erosion every 15 minutes. Factory-produced bricks hardly eroded at both 2.07 MPa and 4.14 MPa pressure levels. The maximum depth of erosion for Soil-Cement bricks ranged from a maximum of 0.5 mm at 2.07 MPa water pressure to 0.8 mm at 4.14 MPa. The maximum and minimum depths of erosion for Soil-Cement-Lime bricks were 25mm and 17 mm respectively. The inclusion of natural fiber in the bricks resulted in a sharp increase of the erosion depth to a maximum of 40 mm at 2.07 MPa and 55 mm at 4.14 Mpa. As the use of natural fibers and lime enhances some physio-mechanical properties, further research is necessary to determine ways of achieving this goal while maintaining acceptable levels of erosion resistance