Little is known about the mechanics of in vivo loading on total wrist prostheses where many studies have looked at the mechanics of other types of arthroplasty such as for the hip and the knee which has contributed to the overall success of these types of procedures. Currently surgeons would prefer to carry out arthrodesis on the wrist rather than consider arthroplasty as clinical data have shown that the outcome of total wrist arthroplasty is poorer than compared to the hip and knee. More research is needed on the loading mechanisms of the implants in order to enhance the design of future generation implants. This study looks at the load transfer characteristics of the Universal 2 implant using a finite element model of a virtually implanted prosthesis during gripping. The results showed that the loading on the implant is higher on the dorsal and ulnar aspect than on the volar and radial aspect of the implant. The whole load is transmitted through the radius and none through the ulna.
Welds are currently only inspected after all the passes are complete and after allowing sufficient time for any hydrogen cracking to develop, typically over several days. Any defects introduced between passes are therefore unreported until fully buried, greatly complicating rework and
also delaying early corrections to the weld process parameters. In-process inspection can provide early intervention but involves many challenges, including operation at high temperatures with significant gradients affecting acoustic velocities and, hence, beam directions. Reflections from
the incomplete parts of the weld would also be flagged as lack-of-fusion defects, requiring the region of interest (ROI) to adapt as the weld is built up. The collaborative SIMPLE (SIngle Manufacturing PLatform Environment) project addresses these challenges by incorporating robotic inspection
within a robotic tungsten inert gas (TIG) welding cell. This has been accomplished initially with commercial off-the-shelf ultrasonic phased arrays, but is flexible enough to adapt to future developments with solutions suitable for higher temperatures. The welding and inspection robots operate
autonomously. The former can introduce deliberate defects to validate the latter, which uses 5 MHz 64-element phased arrays on high-temperature wedges to generate sector scans after each weld pass. The results are presented, confirming that the challenges have been addressed and demonstrating
the feasibility of this approach.
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