Deep-penetration laser welding is an efficient joining technology for overlap joints nowadays. However, contaminations usually having a lower vaporization temperature can cause seam defects like pores and melt ejections during the process. Many approaches have been investigated, e.g., for the industrially interesting case of welding zinc-coated steel sheets. Suitable techniques for sufficient reduction or avoidance of porosity require additional process steps or timeconsuming preparations. In this paper, three-sheet joints having polymeric interlayers as exemplary extensive contaminations are investigated. Seams feature extreme porosity after standard single-pass welding. The porosity can be decreased significantly when repeating the welding process (double-pass welding). This effect on formation of porosity is modified in this paper. Instead of two processes, longitudinal beam oscillation is applied. The center porosity in longitudinal sections, used as indicator for the porosity of seams, can be reduced significantly from more than 50 to 20 % by using the beam oscillation technique. As the main reason, the increased degassing time due to the lengthening of the melt pool depending on oscillation parameters is identified. Simultaneously, the results indicate that the seam width must not increase similarly to avoid that further evaporation of contamination material cancels out the achieved benefit by lengthening.
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