State highway agencies are searching for more cost-effective methods for rehabilitating roads. One sustainable solution is full-depth reclamation (FDR), which is a pavement rehabilitation technique that involves pulverizing and reusing materials from existing distressed pavements in place. However, there is little information on the long-term properties of these recycled materials. An important property, the elastic modulus, indicates the structural capacity of pavement materials and is highly recommended for design purposes by the Mechanistic–Empirical Pavement Design Guide. The elastic modulus directly affects selection of the overall pavement thickness; therefore, an accurate estimation of the modulus is key to a cost-effective pavement design. This research investigated the elastic modulus trends of three in-service pavements rehabilitated with the FDR technique during the 2008 Virginia Department of Transportation construction season. Foamed asphalt (2.7% with 1% cement), asphalt emulsion (3.5%), and portland cement (5%) were used as stabilizing agents for the FDR layers. The results of the moduli measured for the recycled base materials varied significantly over time. These changes were attributed to curing after construction, seasonal effects, and subgrade moisture. The structural capacity of the pavements improved irrespective of the stabilizing agent used.
The few existing life cycle assessment studies considering pavement recycling techniques usually omit the stages of maintenance and rehabilitation (M&R) and use. The reason for this omission is the lack of information about how the pavement’s performance evolves over time and absence of methods to determine the M&R frequency and service life for completed projects. As a result, the deterioration of pavement recycling projects in the long term is not clearly understood. Few projects have available data, the majority of which are on low volume primary and secondary roads. This paper describes an approach to develop a family of roughness models for recycling projects in Colorado using functional data analysis, and individual models for selected projects in Virginia to support ongoing life cycle assessment (LCA) studies. In the case of Colorado, full depth reclamation (FDR) projects will most likely deteriorate following an average group rate of 1.4 in./mi/year, with an initial international roughness index (IRI) between 52 and 70 in./mi. For the individual roughness models developed for Virginia projects, the initial IRI values and the rate of change for the treatments analyzed were found to range between 49 and 107 in./mi and between 0.7 and 5.2 in./mi/year, respectively, depending on the recycling method and type of stabilization treatment. The results of an LCA case study show that, in addition to recycling, Virginia Department of Transportation can achieve statewide emission reduction goals if focus is placed on achieving smoother roads while measures are taken to keep the annual rates of deterioration low.
This paper describes a study conducted to quantify the potential environmental benefits of recycled asphalt pavement projects completed in Virginia. Three restorative maintenance projects were evaluated: (i) a 5-in. hot-mix asphalt (HMA) over 5-in. cold in-place recycling (CIR) with foamed asphalt stabilization; (ii) a 3.5-in. HMA over 5-in. CIR with emulsion stabilization; and (iii) one non-recycling structural overlay (5-in. HMA over an existing pavement). In addition, the following reconstruction projects—the first three constructed on primary roads and the last two constructed on interstates—were assessed: (i) a 2.5-in. HMA over 9.6-in. full depth reclamation (FDR) with asphalt stabilization; (ii) a 3.5-in. HMA over 9.0-in. cement stabilized FDR; (iii) a non-recycling reconstruction project (7-in. HMA over 12-in. aggregate base and subbase); (iv) a 6-in. HMA over 6-in. asphalt-stabilized cold central plant recycled layer over a 12-in. lime-stabilized FDR base; and (v) a non-recycling reconstruction project (8-in. HMA over 18-in. aggregate base and subbase). When considering exclusively cradle-to-laid system boundaries, the results show that pavement recycling projects used for interstate reconstruction and primary route restorative maintenance yielded lower global warming (GW) than non-recycling approaches. When considering the entire life cycle, the study found that approximately 98% of the total GW came from pavement–vehicle interaction that takes place during the use stage. Finally, to reduce GW, the Virginia Department of Transportation could encourage (or even incentivize) practices that improve the initial pavement smoothness for recycling projects and use structural designs that are expected to have a low annual deterioration rate.
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