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The influence of the addition of various types and various concentrations of expanded polystyrene foam (both commercial and recycled) on the durability of Portland cement mortars is studied. In particular, the microstructure is studied utilizing the following methods: Capillary absorption of water, mercury intrusion porosimetry, impedance spectroscopy and open porosity. In addition, the effects of heat cycles and freeze-thaw cycles on compressive strength are examined. Scanning electron microscopy is used as a complementary technique. An air-entraining agent, water retainer additive and superplasticizer additive are used to improve the workability of mortars. The resultsshow that the presence of expanded polystyrene in mortar results in a decrease in the capillary absorption coefficient. The mercury intrusion porosimetry technique and the equivalent circuits previously used by researchers to interpret impedance spectra of ordinary cementitious materials were found to be inadequate for interpreting the microstructure of mortars with expanded polystyrene. This is due to the polymeric nature as well as the internal porous structure of expanded polystyrene. A slight increase of compressive strength is observed in mortars with expanded polystyrene subjected to heat cycles. The compressive strength of mortars subjected to freeze-thaw cycles likely improves because expanded polystyrene particles absorb part of the pressure of ice crystallization. It is concluded that the durability of mortars improve with the presence of expanded polystyrene, making them viable for more sustainable usage in masonry, stucco and plaster mortars.

The objective of this research was to develop lightweight cement mortars with good thermal-insulation properties by incorporating expanded polystyrene (EPS) and paper sludge ash (PSA), both of which are problematic waste materials. The mortars formed had low thermal conductivity and low bulk density compared to control samples. Ground EPS produced lower thermal conductivity samples than powdered EPS. Resource efficient mortars containing up to 20% PSA, and 60% of EPS are considered suitable for use in rendering and plastering applications.

The main strategy to reduce the environmental impact of the concrete industry is to reuse the waste materials. This research has considered the combination of cement replacement by industrial by-products, and natural coarse aggregate substitution by recycled aggregate. The aim is to evaluate the behavior of concretes with a reduced impact on the environment by replacing a 50% of cement by industrial by-products (15% of spent fluid catalytic cracking catalyst and 35% of fly ash) and a 100% of natural coarse aggregate by recycled aggregate. The concretes prepared according to these considerations have been tested in terms of mechanical strengths and the protection offered against steel reinforcement corrosion under carbonation attack and chloride-contaminated environments. The proposed concrete combinations reduced the mechanical performance of concretes in terms of elastic modulus, compressive strength, and flexural strength. In addition, an increase in open porosity due to the presence of recycled aggregate was observed, which is coherent with the changes observed in mechanical tests. Regarding corrosion tests, no significant differences were observed in the case of the resistance of these types of concretes under a natural chloride attack. In the case of carbonation attack, although all concretes did not stand the highly aggressive conditions, those concretes with cement replacement behaved worse than Portland cement concretes.

16This work assesses the reuse of waste expanded polystyrene (EPS) to obtain lightweight 17 cement mortars. The factors and interactions which affect the properties of these mortars were 18 studied by ad-hoc designs based on the d-optimal criterion. This method allow multiple factors 19 to be modified simultaneously, which reduces the number of experiments compared with 20 classical design. Four factors were studied at several levels: EPS type (two levels), EPS content 21(two levels), admixtures mix (three levels) and cement type (three levels). Two types of 22 aggregate were also studied. The workability, air content, compressive strength, adhesive