The increase of miniaturization and rise of powerhouses has caused a need for high-performing thermal interface materials (TIMs) that can transfer heat in electronic packaging. In this study, a thermoplastic polyurethane (PU)/alumina composite was produced via twin extrusion and was suggested as a TIM. The surfaces of the alumina particles were modified by γ-aminopropyltriethoxysilane (APTES) and then evaluated using Fourier transform infrared spectroscopy (FT-IR) and X-ray photoelectron spectroscopy (XPS). The field emission scanning electron microscopy (FE-SEM) images revealed that the addition of surface-modified alumina was well adhered in the PU matrix. The tensile strength of the composite remained unchanged, while the Young’s modulus showed improvement as compared to the pure PU. The elongation at the break decreased as the filler loading increased, due to the brittle behavior of the composite. The viscoelastic elastic property analysis results revealed that there was an increase in the storage modulus of the composite and the glass transition temperature curve shifted to the right. The thermal conductivity of the composite showed that there was an 80.6% improvement in thermal conductivity with the incorporation of 40% APTES-treated alumina particles.

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In the present study, composites of water-soluble polyurethane/calcium carbonate (CaCO3) were prepared from a soft segment of hydroxyl-terminated polybutadiene (HTPB) and polyethylene glycol (PEG, average molecular weight = 4000) with aliphatic diisocyanates. The functionality of CaCO3 particles was modified using aminopropyltriethoxysilane (APTES), and was confirmed by Fourier-transform infrared spectroscopy (FTIR). The solubility, hydrophilic properties, and chemical structures of the composites were analyzed by water-solubility tests, contact angle measurements, and FTIR, respectively, and the successful production of the hydrophilic water-soluble polyurethane (WSPU) structure was demonstrated. The adhesion of surface-modified CaCO3 particles to the WSPU matrix and the thermal degradation properties of the neat WSPU and WSPU/CaCO3 composites were studied using field emission scanning electron microscopy (FE-SEM) and thermogravimetric analysis (TGA). The results demonstrated good adhesion of the surface-modified CaCO3 particles along with an improved thermal degradation temperature with the addition of CaCO3 particles to the WSPU matrix.

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