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The transformers lifespan depends importantly on its refrigeration. Mineral oils perform this work in the majority of the power transformers. However, this type of coolant has two main drawbacks: low biodegradability and low ignition point. Several alternative liquids are being developed in order to overcome these drawbacks. This paper compares their thermal-fluid behavior with a mineral oil by means of several parameters, such as temperature, flow rate, fluids velocity, convective heat transfer coefficient (h) and the cooling criterion (P). These are calculated using the numerical results of the simulation of a 3D-model of a Low Voltage Winding that belongs to a power transformer with ONAN cooling. The software COMSOL Multiphysics has allowed the simulation of the geometry using a physical model in which buoyancies and viscous forces are the only considered establishing the natural convection. As a result of the comparison, it is clear that the mineral oil is the best coolant liquid. Among the alternative liquids, silicone oil would be the second best coolant fluid, followed by the synthetic and natural esters, respectively. On the other hand, it seems to be clear that the 3D simulations can be used to compare properly the cooling capacities of the liquids.

ABSTRACT

This contribution presents the early results of a R&D collaboration established between the University of Cantabria and the Power Transformer Manufacturer EFACEC. This paper tests two different techniques of steady state thermal modelling applied to power transformer windings, Computational Fluid Dynamics (CFD) and Thermal-Hydraulic Network Modelling (THNM). The state of the art of thermal modelling demonstrates that these techniques have been used to calculate both average and hotspot winding temperatures by solving the winding temperature and flows profiles within the winding. THNM models have worse accuracy than CFD in the predicted results. The improvement of these THNM models is a topic of study in transformer thermal modelling. The first goal of this paper is to test the accuracy of a new calibrated THNM model of a disc-type winding immersed in mineral oil. Then, this THNM model is tested with esterbased liquids, such as a natural ester and a synthetic ester, to determine if it can be applied to these liquids without further calibrations. Finally, the cooling performance of both type of liquids is compared using only the THNM model results. The results of this work show that the THNM model developed herein gives good estimations of temperatures compared to those obtained with CFD for both types of liquids. Also, the use of alternative fluids leads to lower temperatures when considering the same oil flow rate and temperature as inlet boundary condition.