Electrical faults can lead to transient and dynamic excitations of the electromagnetic generator torque in wind turbines. The fast changes in the generator torque lead to load oscillations and rapid changes in the speed of rotation. The combination of dynamic load reversals and changing rotational speeds can be detrimental to gearbox components. This paper shows, via simulation, that the smearing risk increases due to the electrical faults for cylindrical roller bearings on the high speed shaft of a wind turbine research nacelle. A grid fault was examined for the research nacelle with a doubly fed induction generator concept. Furthermore, a converter fault was analyzed for the full size converter concept. Both wind turbine grid connection concepts used the same mechanical drive train. Thus, the mechanical component loading was comparable. During the grid fault, the risk of smearing increased momentarily by a maximum of around 1.8 times. During the converter fault, the risk of smearing increased by around 4.9 times. Subsequently, electrical faults increased the risk of damage to the wind turbine gearbox bearings, especially on the high speed stage.

Three phase short circuit power converter faults in wind turbines (WT) result in highly dynamic generator torque reversals, which lead to load reversals within the drivetrain. Dynamic load reversals in combination with changing rotational speeds are, for example, critical for smearing within roller bearings. Therefore, an investigation of the correlation between three phase short circuit converter faults and drivetrain component failures is necessary.Due to the risk of damage and the resulting costs, it is not economically feasible to extensively investigate three phase short circuit converter faults on test benches. Valid WT drivetrain models can be used instead. A WT drivetrain model, which has been developed and validated in a national project at the CWD, is used and a three phase short circuit converter fault is implemented. In this paper, the resulting torque load on the drivetrain for a three phase short circuit converter fault in rated power production is presented. This converter fault leads to a highly dynamic reversing electromagnetic torque which exceeds the rated torque by a factor of three. As a result the load on the rotor side high speed shaft (HSS) bearing oscillates and increases by around 15 per cent compared to rated power production. Simultaneously the rotational velocity of the HSS oscillates with an amplitude of 10 rpm. Therefore an increase in the risk of smearing is expected.

No abstract

Grid faults introduce highly dynamic electrical and mechanical loads to a wind turbine (WT). Especially WTs with a direct grid connection like the doubly-fed induction generator (DFIG) are strongly affected. The behavior of a WT during grid faults can be tested in low voltage ride through tests (LVRT). But there are numerous influencing factors on the behavior of the DFIG during a LVRT which have not yet been fully investigated. The pre-fault operating point of the DFIG, the grid inductance, the pre-fault phase angle of the grid voltage, the fall time of the voltage as well as the start and end values of the voltage drop affect the electromagnetic torque and the short circuit current of the generator. Therefore, many LVRT test results for DFIGs are neither comparable nor representative. In this paper it is shown that the peaks of electromagnetic torque and currents during LVRTs can be reduced. A low pre-fault torque and rotational speed, a high grid inductance and a slow voltage drop can minimize the impact of a grid fault. The rotational speed is especially critical because it influences the slip of the DFIG and, thus, has an influence on the dynamics of the fault.

Doubly fed induction generators are widely used in wind turbines in the field. The main advantage is the significantly lower cost of the partial scale power converter compared to the full scale power converter. Converter faults in wind turbines lead to significant generator torque excitations that lead to dynamic loads in the drivetrain. Dynamic loads and changing rotational speeds can lead to gearbox damages. The generator torque excitations have the highest influence on the high speed shaft torque due to the coupling to the generator. Gearbox damages occur mainly on the components of the high speed shaft. Thus, in this paper the influence of a converter fault in a wind turbine with doubly fed induction generator on the high speed shaft component damages is investigated. It is shown that the converter fault can induce dynamic torque excitations with a maximum increase to around 2.5 times rated torque. Due to the resulting dynamic gearbox loading the safety against scuffing in the high speed gear stage decreases by maximum 19 percent. The smearing risk in the high speed shaft bearings increases to around 2 times the value during rated power production.