Plug-in hybrid electric vehicles (PHEVs) show a high pollutant emission variability that strongly depends on the operating conditions of the internal combustion engine. Additionally, studies indicate that driving situations outside of the real driving emissions boundary conditions can lead to substantial pollutant emission increases. The objective of this study is to measure and analyze the particulate number (PN) and nitrogen oxides (NOx) emissions of a Euro 6 PHEV for a selected real-world driving test route in the Stuttgart metropolitan area. For this purpose, the vehicle is set out with multiple measurement devices to monitor vehicle internal and external parameters. Particle distribution results show an overall uniform pattern, which allows a comparative analysis of the different test scenarios on the basis of the PN concentration. While the trip-average PN emissions are in good agreement, transient effects during highway driving can substantially increase emissions, whereas the fuel consumption does not necessarily increase in such situations. PN measurements including ultrafine particles (UFP) show a significant increase in urban emissions due to higher cold start emission peaks. Additionally, low ambient temperatures raise the uncertainty of NOx and PN cold start emissions. With regard to future emission regulations, which claim that vehicles need to be as clean as possible in all driving situations, PHEV emission investigations for further situations outside of the current legislations are required.

Although traffic exhaust emissions in Europe have been drastically reduced, airborne particle emissions caused by brakes and tires are still increasing with the number of vehicles. The measurement of non-exhaust emissions is an emerging technological challenge. We present a custom measurement setup to investigate the brake- and tire-wear emissions of an in-use battery electric vehicle. A separate brake housing and HEPA ventilation enabled airborne brake wear emissions to be measured under realistic conditions without external influences. The emission tests on a chassis dynamometer included particle number concentrations and particle size distribution for diameters of 4 nm to 10 μm. Emission indices were determined for three driving cycles: WLTC Class 3b, WLTC Brake Part 10, and a real driving cycle. Further investigations focused on emission control through regenerative braking and brake coating. Driving with regenerative braking reduced emissions by up to 89.9%, which related to the concentration of particles in the ultrafine/fine size range. Hard-metal brake coating led to a further significant reduction in emissions of up to 78.9%. The results point the way to future RDE measurement of non-exhaust emissions and show the potential of regenerative braking and brake coating to reduce airborne brake wear emissions.

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