Textile composites made of woven fabrics have demonstrated excellent mechanical properties for the production of high specific-strength products. Research efforts in the woven fabric sheet forming are currently at a point where benchmarking will lead to major advances in understanding both the strengths and the limitations of existing experimental and modeling approaches. Test results can provide valuable information for the material characterization and forming process design of woven composites if researchers know how to interpret the results obtained from varying test methods appropriately. An international group of academic and industry researchers has gathered to design and conduct benchmarking tests of interest to the composite sheet forming community. Shear deformation is the dominative deformation mode for woven fabrics in forming; therefore, trellis-frame (picture-frame) and biasextension tests for both balanced and unbalanced fabrics have been conducted and compared through this collaborative effort. Tests were conducted by seven international research institutions on three identical woven fabrics. Both the variations in the setup of each research laboratory and the normalization methods used to compare the test results are presented and discussed. With an understanding of the effects of testing variations on the results and the normalization methods, numerical modeling efforts can commence and new testing methods can be developed to advance the field.
Full-field strain measurements are applied in studies of textile deformability during composite processing: (1) in testing of shear and tensile deformations of textiles (picture frame, bias and biaxial extension test) as an ''optical extensometer'', allowing accurate assessment of the sample deformation, which may differ significantly from the deformation applied by the testing device; (2) to study mechanisms of the textile deformation on the scale of the textile unit cell and of the individual yarns (meso-and micro-scale full-field strain measurements); (3) to measure the 3D-deformed shape and the distribution of local deformations (e.g., shear angles) of a textile reinforcement after draping, providing input data for the validation of material drape models and for the prediction of the consolidated part performance via structural finite element analysis. This paper discusses these three applications of the full-field strain measurements, providing examples of studies of deformability of woven (glass, glass/PP) and non-crimp (carbon) textile reinforcements. The authors conclude that optical full-field strain techniques are the preferable (sometimes the only) way of assuring correct deformation measurements during tensile or shear tests of textile.
This paper proposes a method that allows a strain field on plane samples to be determined using the digital image correlation method. The displacement field is approximated by an iterative process attempting to optimize the correlation between two pictures, the first one before strain and the second one after strain. The precision obtained on the displacement field can be better than 0.01 pixel. This precision makes it possible to calculate the strains in a large range, from elastic strains (>0.01 per cent) to large strains (>200 per cent), with or without a strain gradient.
Abstract. This paper presents a technique for the experimental measurement of stress intensity factors in cracked specimens under mixed-mode loading. This technique is based on full-field measurement using digital image correlation and an interaction integral. Such domain-independent integrals are often used in the finite element method to calculate stress intensity factors. The main advantage of this technique is that the errors made in the estimation of the measured displacement field near the crack's tip do not affect the measurement of the stress intensity factors. The capabilities of the method are illustrated through fracture measurements on compact tension specimens made of maraging steel. Another test under mixed-mode loading is presented.
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