A novel glass brick façade has been designed and engineered to reproduce the original brick façade of a former townhouse in Amsterdam. Based on the original design the resulting façade comprises more than 6500 solid glass bricks, reinterpreting the traditional brick pattern, and elaborated cast glass elements for the replication of the window and door frames. To achieve unhindered transparency, the 10 by 12 m glass block façade has to be self-supporting. Previous experimental work by Oikonomopoulou et al. (J Facade Design Eng 2(3-4):201-222, 2015b. doi:10. 3233/fde-150021) concluded that it was necessary to use a clear, UV-curing adhesive of high stiffness as bonding material. Experimental work on prototype elements indicated that the desired monolithic structural performance of the glass masonry system, as well as a homogeneous visual result, are only achieved when the selected adhesive is applied in a 0.2-0.3 mm thick layer. The nearly zero thickness of the adhesive together with the request for unimpeded transparency introduced numerous engineering challenges. These include the production of highly accurate glass bricks and the homogeneous application of the adhesive to achieve the construction of the entire façade with remarkably tight allowable tolerances. This paper presents the main challenges confronted during the construction of the novel façade and records the innovative solutions implemented, from the casting of the glass units to the completion of the façade. Based on the conclusions of the research and the technical experience gained by the realization of the project, recommendations are made on the further improvement of the presented glass masonry system towards future applications.

Abstract.A pioneering, all transparent, self-supporting glass block facade is presented in this paper. Previously realized examples utilize embedded metal components in order to obtain the desired structural performance despite the fact that these elements greatly affect the facade's overall transparency level. Undeniably, the oxymoron 'transparency and strength' remains the prime concern in such applications. In this paper, a new, innovative structural system for glass block facades is described, which demonstrably meets both criteria. The structure is exclusively constructed by monolithic glass blocks, bonded with a colourless, UV-curing adhesive, obtaining thus a maximum transparency. In addition, the desired structural performance is achieved solely through the masonry system, without any opaque substructure. Differing from previous realized projects, solid soda-lime glass blocks are used rather than borosilicate ones. This article provides an overview of the integrated architectural and structural design and discusses the choice of materials. The structural verification of the system is demonstrated. The results show that the adhesively bonded glass block structure has the required self-structural behaviour, but only if strict tolerances are met in the geometry of the glass blocks.

This paper investigates the potential of cast glass structural components in architectural applications. Initially, the commonly applied casting methods, glass types and mould types are discussed. To address both the possibilities and limitations in the size and form of cast glass components, an overview of the largest monolithic pieces of cast glass ever made is presented, from giant telescope mirrors and nuclear glass blocks to massive artifacts. Weighing several tons each, these cast glass pieces are assessed with comparative charts of technical data collected from literature, industry and field research, regarding their geometry, materialization, manufacturing method and annealing process. The data highlight not only the potential but also the practical implications involved due to the meticulous and time-consuming casting and annealing process of threedimensional glass elements. Learning from the extreme, proposals are made for optimizing the size, shape and casting process of cast glass components suitable for architectural applications. Subsequently, the state-of-the-art architectural examples employing cast glass are analyzed and evaluated in terms of manufacturing, structural system, level of transparency, ease of assembly and disassembly. Based on the findings the authors suggest new design concepts for cast glass components that can take full

Currently, tons of high quality commercial glass are down-cycled or landfilled due to contaminants that prevent close-loop recycling. Yet, this glass is potentially a valuable resource for casting robust and aesthetically unique building components. Exploring the potential of this idea, different types of non-recyclable silicate glasses are kiln-cast into $$30\times 30\times 240$$ 30 × 30 × 240  mm beams, at relatively low temperatures (820–1120$$\,^{\circ }\hbox {C}$$ ∘ C ). The defects occurring in the glass specimens due to cullet contamination and the high viscosity of the glass melt, are documented and correlated to the casting parameters. Then, the kiln-cast specimens and industrially manufactured reference beams are tested in four-point bending, obtaining a flexural strength range of 9–72 MPa. The results are analysed according to the role of the chemical composition, level of contamination and followed casting parameters, in determining the flexural strength, the Young’s modulus and the prevailing strength-limiting flaw. Chemical compositions of favourable performance are highlighted, so as critical flaws responsible for a dramatic decrease in strength, up to 75%. The defects situated in the glass bulk, however, are tolerated by the glass network and have minor impact on flexural strength and Young’s modulus. The prerequisites for good quality recycled cast glass building components are identified and an outline for future research is provided.

Glass columns are a promising solution for transparent structural members, capable of transferring the compressive loads in a building while allowing for light and space continuity. Several different types of allglass columns have been explored in the past, nevertheless, they are seldom applied in construction. Reasons include complications in fabrication, lack of adequate strength data but foremost the decreased safety due to the inherent brittleness of glass. This work presents the engineering steps towards the realization of the bundled glass column, from its fabrication method to the experimental testing of series of prototypes in several lengths. Composed of multiple adhesively bonded standardized extruded borosilicate rods, this column can be manufactured relatively easily, achieving a high visual result and sufficient load-bearing capacity. Initially, compressive testing is conducted on series of small-scale prototypes to evaluate the degree of coupling of the rods and the influence of spliced joints along the length of the individual components. Based on the findings, prototypes on a scale relevant to buildings are produced and The results demonstrate that the designed bundled column can perform monolithically under loading and has sufficient load-carrying capacity to be considered a structural element. Post-tensioning of the column can contribute to a consistent failure but further development is necessary so that sufficient cooperation between the glass and the steel tendon is achieved.