Pd–Pt bimetallic catalysts with a dendritic morphology were in situ synthesized on the surface of a carbon paper via the facile and surfactant-free two step electrochemical method. The effects of the frequency and modification time of the periodic square-wave potential (PSWP) on the morphology of the Pd–Pt bimetallic catalysts were investigated. The obtained Pd–Pt bimetallic catalysts with a dendritic morphology displayed an enhanced catalytic activity of 0.77 A mg–1, almost 2.5 times that of the commercial Pd/C catalyst reported in the literature (0.31 A mg–1) in acidic media. The enhanced catalytic activity of the Pd–Pt bimetallic catalysts with a dendritic morphology towards formic acid oxidation reaction (FAOR) was not only attributed to the large number of atomic defects at the edges of dendrites, but also ascribed to the high utilization of active sites resulting from the “clean” electrochemical preparation method. Besides, during chronoamperometric testing, the current density of the dendritic Pd–Pt bimetallic catalysts for a period of 3000 s was 0.08 A mg−1, even four times that of the commercial Pd/C catalyst reported in the literature (about 0.02 A mg−1).

Palladium catalysts have attracted widespread attention as advanced electrocatalysts for the formic acid oxidation (FAO) due to their excellent electrocatalytic activity and relatively high abundance. At present, electrodeposition methods have been widely developed to prepare small-sized and highly-dispersed Pd electrocatalysts. However, the customary use of surfactants would introduce heterogeneous impurities, which requires complicated removal processes. In this work, we reported a two-step electrochemical method that employed square-wave potential treatment (SWPT) to modify electrodeposited Pd particles without the use of capping agents. Under the SWPT with a mixed frequency, Pd particles show significantly reduced size and more dispersed distribution, exhibiting a high mass activity of 1.43 A mg−1 toward FAO, which is 4.6 times higher than the counterpart of commercial Pd/C. The increase in electrocatalytic activity of FAO is attributed to the highly developed surface of palladium particles uniformly distributed over the support surface.