Mechanical properties and manufacturing processes of Glass Fiber/Polypropylene (GF/PP) composites for application of flexible internal long bone fracture fixation plates have been investigated. PP/Short Chopped Glass Fiber (PPSCGF), PP/Long Glass Fiber (PPLGF) and PP/Long Glass Fiber Yarn (PPLGFY) were used in fabrication of the fixation plates. The PPSCGF and PPLGF plates were made by the heat-compressing process and Three-dimensional (3D) printing method was used to make the PPLGFY ones. The values of Young’s modulus, tensile strength, flexural modulus and strength, and impact strength of the PPSCGF in the fiber longitudinal direction were found to be [Formula: see text]GPa, [Formula: see text]MPa, [Formula: see text]GPa, [Formula: see text]MPa and [Formula: see text]kJ/m2, respectively. Where, these values for the PPLGF were to [Formula: see text]GPa, [Formula: see text]MPa, [Formula: see text]GPa, [Formula: see text]MPa, and [Formula: see text]kJ/m2 and for the PPLGFY were to [Formula: see text]GPa, [Formula: see text]MPa, [Formula: see text]GPa, [Formula: see text]MPa and [Formula: see text]kJ/m2. These have been found to be in close agreement with the human bone properties. Furthermore, the strength and modulus values of the plates were reasonable to be used as a bone implant applicable for bone fracture reconstructions. Hence, the study concluded that the GF/PP composites are useful for load-bearing during daily activities and would be recommended as a choice in orthopedic fixation plate applications. It will help the researchers for development of new fixation designs and the clinicians for better patient’s therapy in future.

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In this paper, the variations of the failure strength and pattern of human proximal femur with loading orientation were analysed using a novel quantitative computed tomography (QCT)-based linear finite element (FE) method. The QCT images of 4 fresh-frozen femurs were directly converted into voxel-based finite element models for the analyses of the failure loads and patterns. A new geometrical reference system was used for the alignment of the mechanical loads on the femoral head. A new method was used for recognition and assortment of the high-risk elements using a strain energy-based measure. The FE results were validated with the experimental results of the same specimens and the results of similar case studies reported in the literature. The validated models were used for the computational investigation of the failure loads and patterns under 15 different loading conditions. A consistent variation of the failure loads and patterns was found for the 60 different analysed cases. Finally, it was shown that the proposed procedure can be used as a reliable tool for the failure analysis of proximal femurs, e.g. identification of the relevant loading directions for specific failure patterns, or determination of the loading conditions under which the proximal femurs are failure-prone.

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