A two-stage straight bevel gear system is a gear system that can be used in various applications. The straight bevel gear is known for its complex tooth geometry. Due to the variation of the number of pairs of teeth in contact, the mesh stiffness function can be considered as a time-varying function. However, the mesh stiffness for the straight bevel gear is sensitive to measurement and modeling errors. Thus, at each time step, its value can not assigned to deterministic one. Generally, the uncertain parameters are assumed to be time-independent. In this paper, the interval process method has been used to represent the time-varying uncertain parameters, whose bounds are determined through the potential energy method. The lumped parameter model of two-stage straight bevel gear has been proposed. We have considered that the masses of the straight bevel gear system components and bearing stiffnesses along with time-varying mesh stiffnesses are uncertain parameters which can be represented by the interval process model. The Chebyshev polynomial expansion has been used to approximate the response of the two-stage straight bevel gear system with respect to the interval variables. The lower and higher bounds of the eigenvalues of the system have been determined. The bounds of dynamic displacements of the straight bevel gear system have been computed and compared with those computed by the Monte Carlo method.
A differential mechanism is an essential component in the majority of automotive applications. Its vitality stems from the fact that it allows a wheel-drive vehicle to take a curve safely. On the other hand, it can ratchet up the vibration in the wheel-drive vehicle due to the excessive gear tooth deflection from applied torque. Some gear tooth modifications can increase or decrease the level of vibration in the mechanism. So far, very little attention has been paid to the effects of the uncertain geometric deviation of the tooth profile and uncertain crowning parameters on the dynamic performance of the mechanism. This study aims to investigate the impacts of these uncertain parameters on the gear systems’ dynamic performance. To this end, the nonlinear interval model of the differential mechanism is proposed. The mesh stiffness for straight bevel gear is modelled through the potential energy method and slice theory, while bearing stiffness elements are calculated at each time step. A refined computational algorithm is proposed to deal with any gear system with multiple interval variables. The scanning method is used as a reference method in this paper. The main outcomes of this study are that the crowning design can slightly reduce the vibration in the mechanism, and the profile errors can increase its vibration level excessively. Besides, the results derived from the refined algorithm show similarities to those determined by the scanning method, and the study shows that the refined algorithm can handle any gear system with uncertain static or time-varying parameters.
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