Aircraft winglets are well-established devices that improve aircraft fuel efficiency by enabling a higher lift over drag ratios and lower induced drag. Retrofitting winglets to existing aircraft also increases aircraft payload/range by the same order of the fuel burn savings, although the additional loads and moments imparted to the wing may impact structural interfaces, adding more weight to the wing. Winglet installation on aircraft wing influences numerous design parameters and requires a proper balance between aerodynamics and weight efficiency. Advanced dynamic aeroelastic analyses of the wing/winglet structure are also crucial for this assessment. Within the scope of the Clean Sky 2 REG IADP Airgreen 2 project, targeting novel technologies for next-generation regional aircraft, this paper deals with the integrated design of a full-scale morphing winglet for the purpose of improving aircraft aerodynamic efficiency in off-design flight conditions, lowering wing-bending moments due to maneuvers and increasing aircraft flight stability through morphing technology. A fault-tolerant morphing winglet architecture, based on two independent and asynchronous control surfaces with variable camber and differential settings, is presented. The system is designed to face different flight situations by a proper action on the movable control tabs. The potential for reducing wing and winglet loads by means of the winglet control surfaces is numerically assessed, along with the expected aerodynamic performance and the actuation systems’ integration in the winglet surface geometry. Such a device was designed by CIRA for regional aircraft installation, whereas the aerodynamic benefits and performance were estimated by ONERA on the natural laminar flow wing. An active load controller was developed by PoliMI and UniNA performed aeroelastic trade-offs and flutter calculations due to the coupling of winglet movable harmonics and aircraft wing bending and torsion.

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The paper presents the design of a symmetric, active, gust load alleviation system for a regional transport aircraft, based on a static output feedback with a constrained structure. The design is carried out on a comprehensive finite state aeroservoelastic model, including sensor units and actuator transfer functions, and verified by taking into account saturated control positions, rates, and hinge moments. The controller is designed within a quadratic optimal framework, through a second-order Hessian-based optimization algorithm, exploiting block diagonal Schur transformations of the closed-loop state equations and performance weightings. An accurately chosen worst discrete gust and a reference flight condition provide a baseline design, which is significantly effective in alleviating continuous turbulence loads. Such a reference design proves itself robust enough to alleviate atmospheric loads over the complete flight envelope and is eventually further improved and robustified through a simple bilinear q∞−M∞ algebraic scheduling

In the present work the design of a wing tip device is presented along with the definition of the maneuver load controller and the gust load controller. A parametric sensitivity study has been performed to define the aerodynamic shape of the device, considering its effect on the dynamic properties of the aeroelastic system. After defining the aerodynamic shape the maneuver load alleviation controller and the gust load alleviation controller are described, the former is obtained by finding the distribution of surface deflections that can minimize the internal loads in a trim condition, while for the latter two different strategies are compared, one based on a static output feedback controller and the second based on a recurrent neural network controller. The active wing tip extension designed results able to contribute to the alleviation of wing dynamic loads and can compensate the increment of such loads resulting from the span extension.

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