Different from the design of conventional permanent magnet (PM) motors, high-speed motors are primarily limited by rotor unbalanced radial forces, rotor power losses, and rotor mechanical strength. This paper aimed to propose a suitable PM motor with consideration of these design issues. First, the rotor radial force is minimized based on the selection of stator tooth numbers and windings. By designing a stator with even slots, the rotor radial force can be canceled, leading to better rotor strength at high speed. Second, rotor power losses proportional to rotor frequency are increased as motor speed increases. A two-dimensional sensitivity analysis is used to improve these losses. In addition, the rotor sleeve loss can be minimized to less than 8.3% of the total losses using slotless windings. Third, the trapezoidal drive can cause more than a 33% magnet loss due to additional armature flux harmonics. This drive reflected loss is also mitigated with slotless windings. In this paper, six PM motors with different tooth numbers, stator cores, and winding layouts are compared. All the design methods are verified based on nonlinear finite element analysis (FEA).
Ahstract-The inverse kinematics for a robot manipulator with offset wrist is formulated as a minimization problem in this paper to reduce its complexity and accelerate the computation speed. A specific type of robot such as Yaskawa MA1400, which has an offset between the last two axes, is chosen for analysis.Given an initial guess angle of last joint, all the 6 joint angles can be easily found through analytical solution. The output value is compared with the initial guess. An error function with only one variable is then defined and Newton-Raphson method is applied to search for the solution where the error goes to zero.To check the validity of the algorithm, forward kinematics is first computed and the position and orientation of end-effector are then applied in the inverse kinematics to solve the joint angles back. The computation converges within 5 iterations in cases when the angle 85 is far away from zero and the accuracy is within 10. 10 degree. When 85 approaches zero, searching direction is slightly modified to achieve convergence for the algorithm. The number of iterations increases for the same accuracy. The results show that the approach presented in this paper greatly reduces the computation time and is suitable for real time application.
This paper proposes a torque ripple reduction for brushless DC (BLDC) permanent magnetic (PM) motor drive based on the DC-link voltage pulse amplitude modulation (PAM). The proposed method improves torque ripple drawback for BLDC drives at low speed. BLDC drives have the better inverter efficiency and requires low position sensing resolution. However, both freewheeling current during diode conduction and discontinuous motor phase current cause high torque ripples. In this paper, a frontend DC converter is added to improve BLDC torque ripples. Although the integration of DC converter and BLDC drive has been reported, the DC voltage regulation for the BLDC torque ripple compensation is this paper novelty. On the basis, the DC bus is modulated during diode conduction to manipulate the DC current dynamically every BLDC commutation period. In addition considering the discontinuous sixstep commutation, the DC current is also regulated with the 6th-order spatial harmonic to minimize the commutation reflected torque ripple. The proposed torque ripple compensation of BLDC drive is verified by simulation for different PM motor types. According to experimental results, around 40% torque ripple reduction on a PM motor is demonstrated using the proposed BLDC drive with DC voltage modulation.
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