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Summary The main objective of this article is to contribute the automatic fault diagnosis of broken rotor bars in three‐phase squirrel‐cage induction motor using vibration analysis. In fact, two approaches are combined to do so, based on signal processing technique and artificial intelligence technique. The first technique is based on discrete wavelet transform (DWT) to detect the harmonics that characterize this fault, using the Daubechies wavelet vibration analysis according to three axes (X, Y, Z). This application permits having the approximation mode function and the details (recd). To exact choice of reconstruction details which contains the information of the broken rotor bars faults, two statistical studies based on the root mean square values (RMS) and Kurtosis shock factor calculation are carried out for each (recd). The choice of (recd) is conditioned by (RMS) and Kurtosis values as: RMSrecd1 < RMSrecd2 and Kurtosisrecd1 > Kurtosisrecd2. Experimental results showed that (recd1 and recd2) satisfied the condition set for (RMS) and Kurtosis values. At the end of first technique, a spectral envelop of recd1 is adopted to detect the broken rotor bars fault and the second technique based on artificial neural network (ANN) is used to identify the number of broken rotor bars. The characteristics of features used as input variables of ANN are the RMS of recd1 and recd2, and the Kurtosis shock factor of recd1 and recd2. The experimental results demonstrated the high efficiency of the proposed method with rotor broken bars fault classification rate of 98.66%.

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