Micro-wind turbines are energy conversion technologies strongly affected by fatigue, as a result of their size and the variability of loads, induced by the unsteady wind conditions, and modulated by a very high rotational speed. This work is devoted to the experimental and numerical characterization of the aeroelastic behavior of a test-case horizontal-axis wind turbine (HAWT) with a 2 m rotor diameter and a maximum power production of 3 kW. The experimental studies have been conducted at the wind tunnel of the University of Perugia and consisted of accelerometer measurements at the tower and the tail fin. The numerical setup was the Fatigue, Aerodynamics, Structures, and Turbulence (FAST) code for aeroelastic simulations, which was fed as input with the same wind conditions employed in the wind tunnel tests. The experimental and numerical analyses were coupled with the perspective of establishing a reciprocal feedback, and this has been accomplished. On one hand, the numerical model is important for interpreting the measured spectrum of tower oscillations and, for example, inspires the detection of a mass unbalance at the blades. On the other hand, the measurements inspire the question of how to interpret the interaction between the blades and the tower. The experimental spectrum of tail fin vibrations indicates that secondary elements, in terms of weight, can also transmit to the tower, giving meaningful contributions to the vibration spectra. Therefore, an integrated numerical and experimental approach is not only valuable but is also unavoidable, to fully characterize the dynamics of small wind-energy conversion systems.
Megawatt-scale wind turbine technology is nowadays mature and, therefore, several technical improvements in order to optimize the efficiency of wind power conversion have been recently spreading in the industry. Due to the nonstationary conditions to which wind turbines are subjected because of the stochastic nature of the source, the quantification of the impact of wind turbine power curve upgrades is a complex task and in general, it has been observed that the efficiency of the upgrades can vary considerably depending on the wind flow conditions at the microscale level. In this work, a test case of wind turbine control system improvement was studied numerically and through operational data. The wind turbine is multi-megawatt; it is part of a wind farm sited in a complex terrain in Italy, featuring 17 wind turbines. The analyzed control upgrade is an optimization of the revolutions per minute (rpm) management. The impact of this upgrade was quantified through a method based on operational data: It consists of the study, before and after the upgrade, of the residuals between the measured power output of the wind turbine of interest and an appropriate model of the power output itself. The input variables for the model were selected to be some operational parameters of the nearby wind turbines: They were selected from the data set at disposal with a stepwise regression algorithm. This work also includes a numerical characterization of the problem, by means of aeroelastic simulations performed with the FAST software: By mimicking the pre-and post-upgrade generator rpm-generator torque curve, it is subsequently possible to estimate how the wind turbine power curve changes. The main result of this work is that the two estimates of production improvement have the same order of magnitude (1.0% of the production below rated power). In general, this study sheds light on the perspective of employing not only operational data, but also a sort of digital replica of the wind turbine of interest, in order to reliably quantify the impact of control system upgrades.
An efficient and reliable exploitation of small horizontal-axis wind turbines (HAWT) is a complex task: these kinds of devices actually modulate strongly variable loads with rotational speeds of the order of hundreds of revolutions per minute. The complex flow conditions to which small HAWTs are subjected in urban environments (sudden wind direction changes, considerable turbulence intensity, gusts) make it very difficult for the wind turbine control system to optimally balance the power and the load. For these reasons, it is important to comprehend and characterize the behavior of small HAWTs under unsteady conditions. On these grounds, this work is devoted to the formulation and realization of controlled unsteady test conditions for small HAWTs in the wind tunnel. The selected test case is a HAWT having 3 kW of maximum power and 2 m of rotor diameter: in this work, this device is subjected to oscillating wind time series, with a custom period. The experimental analysis allows therefore to characterize how unsteadiness is amplified moving from the primary resource (the wind) through the rotor revolutions per minute to final output (the power), in terms of delay and amplitude magnification. This work also includes a numerical characterization of the problem, by means of aeroelastic simulations performed with the FAST software. The comparison between experiments and numerical model supports the fact that the fast transitions are mainly governed by the aerodynamic and mechanical parameters: therefore, the aeroelastic modeling of a small HAWT can be useful in the developing phase to select appropriately the design and the control system set up.
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