Two different types of graphene flakes were produced following solution processing methods and dispersed using shear mixing in a bifunctional (A) and a multifunctional (B) epoxy resin at a concentration of 0.8 and 0.6 wt% respectively. The graphene/epoxy resin mixtures were used to impregnate unidirectional carbon fibre tapes. These prepregs were stacked (seven plies) and cured to produce laminates. The interlaminar fracture toughness (mode-I) of the carbon fiber/graphene epoxy laminates with resin B showed over 56% improvement compared with the laminate without graphene. Single lap joints were prepared using the laminates as adherents and polyurethane adhesives (Sika 7666 and Sika 7888). The addition of graphene improved considerably the adhesion strength from 3.3 to 21 MPa (sample prepared with resin A and Sika 7888) highlighting the potential of graphene as a secondary filler in carbon fibre reinforced polymer composites.
Thanks to an intriguing combination of properties, aluminum foams are becoming materials useful for applications in several industrial fields and can be of great interest as core of reinforced structures. Starting from previous studies of the authors, this research work investigates the feasibility of using the induction heating, a fast, clean, and localized source of energy, to produce structures on aluminum foam, also reinforced; in the last case, by means of an innovative single-step process based on the powder compact melting technique, which considers a steel wire mesh-grid as reinforcement and as a mold. In particular, the aim of the work is a screen of the potential of the induction heating to manufacture plain and reinforced aluminum foam structures.
In the last decades, metal foams have been bringing increasing attention because they represent a new category of materials with very intriguing physical and mechanical properties like, for example, high stiffness and low density. These materials have not been studied completely, and many research efforts have been carrying out to investigate new foaming techniques. The present work aimed at evaluating the efficiency of electromagnetic induction as a heating technique of foam precursors for the manufacture of closed-cell aluminum foam specimens by the indirect foaming process known as the powder compact melting technique; a conventional and a flexible mold strategy, the latter using a stainless-steel wire mesh, were employed for the manufacture of parallelepiped specimens. The results outlined the interesting perspectives of this manufacturing method. In detail, they highlighted a significant process repeatability and the beneficial effects of the induction heating method, allowing heating the precursor in very little time and in a safe way compared to conventional heating through a muffle furnace; moreover, they showed the influence of the mould choice both on the processing time, with the synergistic interaction between the flexible mold and the induction system in terms of heat generation, and on the surface geometry of the foamed components, which reflected in their different compression behavior.
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